Multifunctional packing system for beverage containers

Maximize your facility’s packing efficiency with a versatile solution designed for high-performance handling of a wide range of beverage and liquid food containers, ensuring seamless integration into existing processes and enhanced sorting and order-picking capabilities.

Packs and Sorts Beverage Containers Efficiently

The Innopack PPZ from KHS Group is a robust twin-column packing machine designed for high-performance needs in the beverage, food, and non-food sectors. It excels in versatile applications like packing, unpacking, sorting, and precise label aligning, addressing the diverse packaging challenges faced by manufacturers. Utilizing servo motors and continuous path control, it ensures efficient operation and reduced wear, handling up to 140,000 bottles per hour. This modular system is easily adaptable for varied production requirements, supporting seamless integration into existing production lines. The equipment minimizes energy consumption through advanced energy management, and promotes ease of maintenance with cog belt systems. Its capability to switch formats automatically enhances system availability, ensuring minimal downtime. Configured for industries with rigorous demands, the Innopack PPZ offers exceptional throughput with a focus on sustainability and operational flexibility.

Benefits

  • Enhances operational efficiency with high-speed packing up to 140,000 bottles/hour.
  • Minimizes downtime through automated format change capabilities.
  • Ensures precision and consumer appeal with optimal label alignment.
  • Lowers energy costs due to modern energy management systems.
  • Offers flexibility to adapt to diverse packaging scenarios with modular design.

General


Applications
Beverages,Liquid food,Wine,Milk,Iced tea,Spirits,Homecare products,Juice,Soft drinks,Beer,Sparkling wine
End products
Iced tea bottles,Red wine boxes,Orange juice packs,Liquid soap containers,Vodka bottles,Uht milk cartons,Water bottles,Craft beer bottles,Cola cans,Champagne bottles,Detergent bottles
Steps before
Syrup preparation,Container design,Recyclate integration,Preferential heating,Label printing
Steps after
Packing,Label alignment,Sorting,Order-picking
Input ingredients
glass bottles,plastic bottles,contour bottles,cans,multipacks,high-wall plastic crates,low-wall plastic crates,cartons,trays
Output ingredients
packed glass bottles,packed plastic bottles,packed contour bottles,packed cans,packed multipacks,sorted orders
Market info
KHS is known for manufacturing innovative filling and packaging systems for the beverage, food, and non-food industries, renowned for their engineering expertise, high-quality standards, and sustainable solutions in ensuring efficient production processes.

Technical Specifications


Packing Throughput
Up to 140,000 bottles/h
Container Type
Glass / Plastic / Contour Bottles / Cans / Multipacks
Packing Method
High-wall and low-wall plastic crates,cartons or trays
Sorting and Order-Picking
Yes
Label Aligner Option
Available
Drive Equipment
Servo motors,cog belts,continuous path control
Modular Design
Yes
Energy Management
Modern energy management reduces consumption
Maintenance Requirement
Minimum
Machine Availability
Up to 98%

Operating Characteristics


Packing throughput
Up to 140,000 bottles/hr
Automation level
Manual / PLC
Sorting and order-picking tasks
Integrated
Packing unpacking flexibility
High-wall/low-wall crates,cartons,trays
Energy management
Modern energy management
Maintenance requirements
Minimal maintenance effort
Label alignment
Optional label aligner
Servo technology
Latest servo motors
Drive equipment efficiency
High
Modular design
Adaptable

Material Compatibility


Container Material Compatibility
Glass / Plastic / Cans
Compatibility with Recyclate
Yes
Recyclable Barrier Compatibility
Yes
Tethered Cap Compatibility
Yes
Lightweight Material
Yes
Recycled PET (rPET) Usage
Yes

Product type Characteristics


Container type
Glass / PET / Cans
Container size
Bottles / Multipacks
Packing type
High-wall / Low-wall crates / Cartons / Trays
Packing throughput
Up to 140,000 bottles/h
Label Alignment
Optional label aligner
Sorting Capability
Sorting and order-picking

Custom Options


Modular design
Yes
Servo motor usage
Yes
Label aligner option
Yes
Automatic format change
Yes