Glass jar filling system for processed cheese

Streamline your production line with a robust, high-speed filling solution designed for precise dosing of liquid and slurry products, ideal for ensuring uniformity and efficiency in every jar.

Fills and Doses Liquids and Slurries Efficiently

The 620 Series from Trepko offers a versatile solution for food and dairy producers, integrating seamlessly into a variety of production environments from semi-automatic to full-automatic operations. Designed to efficiently fill and dose liquids and slurries, it is ideal for products such as strained yogurt, sauces, and jams. This equipment can be tailored with one to eight filling heads, accommodating production rates from 2,400 to 10,000 jars per hour, making it suitable for both small batch runs and high-speed manufacturing lines. It features robust, high-quality materials and a stable construction, ensuring durability and safe operation. The series supports integration with other packaging systems, enhancing productivity and flexibility across complete packaging lines. With options for sterile air cabins and CIP/SIP cleaning systems, it guarantees hygiene and minimizes contamination risks. Additionally, the equipment’s energy efficiency is enhanced by its automatic volume adjustment feature, reducing operational costs. Custom engineering support is available to meet specific production requirements, ensuring your manufacturing processes are optimized for efficiency and quality.

Benefits

  • Increases production efficiency with multi-head filling capability up to 10,000 jars per hour.
  • Enhances product safety with integrated sterile air and CIP/SIP options.
  • Offers flexibility for diverse product ranges, from liquid dairy to viscous spreads.
  • Reduces operational costs through automatic volume adjustments.
  • Simplifies integration with existing packaging lines to optimize workflow.

General


Applications
Meat products,Sauces,Cheese,Food purees,Condiments,Sweet spreads,Fruit preserves,Dairy products
End products
Hollandaise sauce,Apple puree,Strawberry jam,Strained yogurt,Camembert cheese,Caesar salad dressing,Hazelnut spread,Chicken pâté
Steps before
Preprocessing,Product Infeed Preparation,Hopper Filling
Steps after
Capping,Labeling,Packaging,Sterilization
Input ingredients
liquid products,semi-liquid products,pre-formed containers,glass jars,glass tumblers,cylindrical jars,pull-off caps,twist-off caps
Output ingredients
yoghurt,cream,kefir,cream cheese,processed cheese,cottage cheese,fruit pulp,tvorog,pâté,luncheon meat,jam,plum jam,marmalade,honey,ketchup,dressing,sauces,mousse,puree,conserve,horseradish,mustard,mayonnaise
Market info

Technical Specifications


Automation Level
Semi-automatic / Full-automatic
Filling Heads
1–8 heads
Filling Speed
2,400–10,000 jars/hour
Product Types
Liquid and Semi-liquid Products
Packaging Options
Glass jars,pull-off,twist-off caps
Container Supply and Collection
Slat conveyors,scrolls
Integration Capability
FFS Units and Other Machines
Efficiency
Double Filling,Automatic Volume Adjustment
Product Infeed System
Hopper with Agitator,Level Control,Hopper Heating
Cleaning Options
CIP/SIP of the Filling Systems
Air Cabin
Sterile Air Cabin

Operating Characteristics


Automation level
Manual / Semi-automatic / Full-automatic
CIP/SIP
CIP
Batch vs. continuous operation
Batch / Inline Continuous
Cleaning method
CIP / Manual

Product type Characteristics


Container shape
Glass jars,tumblers
Heat sensitivity
Consideration needed for processed cheese and similar products

Physical Characteristics


Machine footprint
Compact
Number of filling heads
1-8
Conveyor type
Slat conveyor
Container type
Glass jars / cylindrical jars
Sterile Air Cabin
Optional
Control panel type
Integrated
Hopper with Agitator,Level Control
Optional

Custom Options


Number of filling heads
1 to 8
Integrated options
FFS units,slat conveyors
Packaging line integration
Full-automatic,semi-automatic
Sterile air cabin
Available
CIP/SIP
Yes
Product infeed system
Hopper with agitator,level control
Hopper heating
Available
Filling accuracy
High
Automatic volume adjustment
Available