Bottle filler for beer and soft drinks in glass bottles
Achieve precision in bottling with reduced CO2 emissions and low oxygen pickup, ensuring high-quality beverage filling for various glass bottle sizes while maintaining flexibility and high-speed operations in your production line.
Fills Glass Bottles with Precision and Efficiency
The Innofill Glass DPG bottle filler from KHS Group is engineered for beverage manufacturers seeking precise filling solutions with enhanced efficiency. This system stands out by utilizing a pneumatically controlled filling process that ensures minimal CO2 and oxygen uptake, maintaining product freshness and quality. Capable of processing up to 75,000 glass bottles per hour, it is ideal for a wide range of beverages, from beer to soft drinks and liquid food products. The machine’s modular design incorporates quickly replaceable return gas tubes, allowing seamless changeovers between different bottle sizes and product types, enhancing production line flexibility. The DPG-ECO option significantly reduces CO2 consumption by 50% during beer bottling, boosting sustainability without compromising on performance. Integration into automated production lines is facilitated by its PLC control system, offering easy adjustments for various beverage types and bottle formats. Engineered with robust construction and available material options, it delivers reliable operation with low maintenance demands, supported by a wide range of aftermarket services and spare part availability.
Benefits
- Ensures product quality by minimizing oxygen uptake during filling.
- Enhances sustainability by reducing CO2 emissions by up to 50% in beer bottling.
- Increases production line flexibility with quick changeovers for different bottle sizes.
- Maximizes throughput with a high capacity of up to 75,000 bottles per hour.
- Lowers maintenance costs due to robust design and reliable operation.
- Applications
- Mineral water,Non-carbonated products,Liquid food,Wine,Milk,Iced tea,Spirits,Homecare products,Juice,Soft drinks,Beer,Sparkling wine
- End products
- Broth,Lager,Pale ale,Stout,Orange soda,Bottled lemonade,Chardonnay,Almond milk,Vodka,Apple juice,Soy milk,Root beer,Peach iced tea,Fabric softener,Cranberry juice,Wheat beer,Merlot,Liquid soap,Green tea with honey,Tonic water,Flavored sparkling water,Sparkling rosé,Still mineral water,Diet cola,Gin
- Steps before
- Syrup preparation,Sugar dissolving,Bottle rinsing,Container design
- Steps after
- Labeling,Packing,Secondary packaging,Handling systems
- Input ingredients
- beer,soft drinks,carbonated drinks,non-carbonated products,mineral water
- Output ingredients
- filled glass bottles,bottled beer,bottled soft drinks
- Market info
- KHS is known for manufacturing innovative filling and packaging systems for the beverage, food, and non-food industries, renowned for their engineering expertise, high-quality standards, and sustainable solutions in ensuring efficient production processes.
- Filling speed
- up to 75,000 bottles per hour
- CO2 Consumption Reduction
- up to 50% less in filling process
- Oxygen Pickup
- Very low
- Filling System Type
- DPG-VF / DPG-ZMS / DPG-ECO
- Bottle Size Flexibility
- Easily changed over to different sizes
- Return Gas Tubes
- Quickly replaceable
- Pneumatics Control
- Pneumatically-controlled process
- System Availability
- High
- Maintenance Effort
- Low
- Modular System
- Platform system allows module addition
- Automation level
- PLC / Pneumatically controlled
- Batch vs. continuous operation
- Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Changeover time
- Quick change with return gas tubes
- Energy efficiency
- 50% less CO2 consumption
- Air incorporation control
- Low oxygen pickup
- Cleaning method
- CIP
- Filling speed
- Up to 75,000 bottles/hour
- Corrosive resistance (e.g. acids)
- Yes
- Biological compatibility
- Yes
- Cleanability
- Easy to clean / CIP
- Abrasion resistance
- High
- System variants
- Multiple
- Control panel type
- Pneumatically-controlled
- Integration possibilities
- Modular system with expandable modules
- Bottle size adaptability
- Quickly replaceable return gas tubes
- Filling system variants
- DPG-VF,DPG-ZMS,DPG-ECO