Custom automation for drug-device filling and assembly
Efficiently integrate precise filling and assembly for biopharmaceutical products, ensuring contamination control and customization flexibility for complex drug delivery systems, such as dual chamber syringes and IV bags, in your production line.
Fills and Assembles Drug Delivery Systems
The Pharma Custom Automation Solution by Comecer offers a specialized system for filling and assembling drug delivery devices and single-use disposables. This equipment stands out for its ability to handle complex and hazardous materials safely, integrating seamlessly into your aseptic processing line. It utilizes precise microdosing and dispensing techniques for high-potency ingredients, ensuring accuracy and safety. Primarily utilized in biopharmaceutical and pharmaceutical industries, it can efficiently produce end-products such as prefilled syringes, sterile IV solutions, and biologics. With robotics and barrier systems, it maintains sterile environments while facilitating high-speed operations. Designed for compliance with GMP and FDA standards, it offers flexible configurations to meet your unique production needs, supported by comprehensive engineering support and customization options.
Benefits
- Ensures precise filling and assembly, reducing error risks and enhancing product accuracy.
- Enhances safety by isolating hazardous material handling, protecting both operators and the environment.
- Increases production speed with high-throughput capabilities, minimizing process bottlenecks.
- Meets stringent regulatory requirements with GMP and FDA compliance, assuring quality control.
- Offers customizable configurations to adapt seamlessly to diverse and complex production needs.
- Applications
- Pharmaceutical tablets,Pharmaceutical powder,Aseptic products,Biopharmaceuticals,Single-use disposables,Drug delivery devices,Iv-bags,Double chamber bags,Dry powder inhalers,Hazardous materials
- End products
- Dual chamber syringes,Aseptic filling systems,Biologics,Vaccines,Lyophilized drugs,Liquid filled capsules,Multi-compartment iv bags,Chemotherapy agents,Sterile barrier systems,Genetically modified live cell therapies,Personalized medicine drugs,Cartridge-based inhalers,Sterile iv solutions,Prefilled syringes,Toxic compounds,High-potency active pharmaceutical ingredients (hpapis),Pre-sterilized vials
- Steps before
- Formulation,Mixing,Calibration,Dose Measurement
- Steps after
- Quality Control,Packaging,Labeling,Sterilization
- Input ingredients
- drug delivery devices,single-use disposables,powder,liquid
- Output ingredients
- filled and assembled drug delivery devices,filled and assembled single-use disposables,IV-Bags,Double Chamber Bags
- Market info
- Comecer is known for manufacturing advanced containment and isolation systems, particularly in the pharmaceutical and nuclear medicine sectors, with expertise in custom-engineered equipment, ensuring high safety and compliance standards.
- Automation
- PLC-controlled
- Filling method
- Volumetric / gravity
- Micro dosing type
- Liquid / Powder
- Aseptic processing capability
- Yes
- Containment capability
- Yes
- Servo driven systems
- Yes
- Integrated isolator technology
- Yes
- Performance test study
- Preliminary conducted
- Drug delivery devices compatibility
- Syringes / Inhalers
- Disposable types compatibility
- IV Bags / Double Chamber Bags
- Robotics
- Anthropomorphic
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Footprint
- Compact design
- Discharge method
- Automatic handling
- Control panel type
- Touchscreen interface
- Isolator shape
- Customizable design
- Control panel type
- Touchscreen HMI
- Integration possibilities
- Modular design with proprietary technology
- Automation level
- PLC-controlled
- Custom design
- Volumetric pumps,micro-auger systems
- Technological solutions
- Anthropomorphic robotics