Efficient tube filler and sealer

Optimize your production line with a semi-automatic tube filling and sealing solution, designed to enhance precision and efficiency, reducing waste while accommodating a vast range of products from personal care to pharmaceuticals.

Fills and Seals Tubes Efficiently

The TGM E250Semi Tube Filler and Sealer from Adelphi Manufacturing is designed to enhance efficiency in packaging lines across various industries, including cosmetics, pharmaceuticals, and food production. This semi-automatic system excels in filling and sealing metal, polyethylene, and laminate tubes with precision, reducing product waste through accurate orientation and crimping mechanisms. It operates with an impressive throughput of up to 2,500 tubes per hour for metal tubes, and up to 2,000 for polyethylene and laminate tubes.

Integrating seamlessly into your existing production line, the TGM E250Semi features adjustable settings to accommodate tube diameters ranging from 10 to 50mm and lengths from 50 to 240mm. Its hygienic design with crevice-free surfaces ensures compliance with industry standards, while a lubricant-free operation reduces maintenance requirements. Optional features such as a heated hopper, product level control, and a water cooler allow for further customization, ensuring the machine adapts to your specific production needs.

Whether producing face creams, lubricants, or food products, the TGM E250Semi offers reliable performance and enhanced productivity. Its robust construction and optional material finishes provide excellent durability and corrosion resistance, critical for handling diverse products safely and efficiently.

Benefits

  • Boosts productivity with a capacity of up to 2,500 tubes per hour.
  • Minimizes product waste through precise tube orientation and filling.
  • Lowers maintenance needs with lubricant-free, hygienic design.
  • Customizable features enhance adaptability to diverse production requirements.
  • Ensures operational safety and compliance with industry standards.

General


Applications
Veterinary products,Personal care products,Household products,Cosmetics,Food and beverage,Lubricants,Pharmaceuticals
End products
Hair gel,Shoe polish,Mustard,Veterinary ointment,Eye ointment,Toothpaste,Hand sanitizer,Lubricating jelly,Mayonnaise,Condensed milk,Face cream,Ointment,Moisturizing lotion,Lip balm
Steps before
Emulsification,Mixing,Grinding
Steps after
Packing,Labeling,Sterilization
Input ingredients
metal tubes,polyethylene tubes,laminate tubes
Output ingredients
filled tubes,sealed tubes,closed tubes
Market info

Technical Specifications


Filling speed
2,500 tubes/hr (metal),2,000 tubes/hr (polyethylene and laminate)
Tube diameter
10 - 42mm (metal),10 - 50mm (polyethylene/laminate)
Tube length
50 - 240mm (all tube types)
Operation
Hygienic crevice-free,lubricant-free operation
Sealing method
Fold and roll crimping (metal),hot air or hot jaws (polyethylene/laminate)
Orientation system
Tube print orientation and sensor system

Operating Characteristics


Filling speed
up to 2,500 tubes/hour for metal tubes,up to 2,000 tubes/hour for polyethylene and laminate tubes
Tube orientation detection
Sensor-based
Automation level
Semi-automatic with optional enhancements
Cleaning method
Lubricant-free operation
Tube closing system
Fold and roll crimping for metal,hot air or hot jaws for polyethylene/laminate
Changeover options
Includes stirrer/scraper,heated hopper,product level control,tube orientation system,water cooler

Material Compatibility


Hygienic crevice-free surfaces
Yes
Lubricant-free operation
Yes
Metal tube compatibility
10 - 42mm diameter,50 - 240mm length
Polyethylene/laminate tube compatibility
10 - 50mm diameter,50 - 240mm length
Fold and roll crimping system
Metal tubes
Hot air or hot jaws sealing system
Polyethylene/laminate tubes

Product type Characteristics


Container type
Metal,polyethylene,laminate tubes

Physical Characteristics


Machine footprint
Compact design
Tube size (metal)
10 - 42mm diameter,50 - 240mm length
Tube size (polyethylene/laminate)
10 - 50mm diameter,50 - 240mm length
Discharge method
Tube ejection
Control panel type
HMI/Touchscreen

Custom Options


Tube diameter
10-50 mm
Tube length
50-240 mm
Closing system
Fold and roll crimping / Hot air or hot jaws
Optional features
Stirrer/scraper
Heated hopper
Product level control
Tube orientation system
Water cooler
Hygienic feature
Crevice-free surfaces
Lubricant-free operation