Semi-automatic aseptic filler for single bags

Ensure aseptic integrity and flexibility for your liquid and semi-liquid product fills, accommodating various bag sizes and maintaining product quality through a robust sterilization process that suits small to medium production scales.

Fills and Sterilizes Liquid Products

The ECOFILL HT1 Aseptic from Cartobol is a semi-automatic filler designed specifically for aseptic packaging. This machine excels in filling single and large 220L bags with liquid and semi-liquid products, such as sauces, juices, and plant-based drinks, maintaining sterility through a combination of chemical agents and steam. Suitable for small to medium-scale operations, it manually inserts bags into a sterile chamber, where they undergo steam injection to sterilize the cap area, with optional peroxide for accelerated sterilization. Featuring a fixed 1″ filling head, the ECOFILL HT1 ensures safe and versatile operation. It interfaces seamlessly within a production line, providing reliable filling and sealing for products ranging from beverages to dairy. With its robust design and focus on maintaining product integrity, the system is a valuable asset for food and beverage producers requiring stringent aseptic conditions.

Benefits

  • Maintains product integrity with reliable aseptic sealing and filling.
  • Lowers contamination risks through effective steam and chemical sterilization.
  • Adapts to a variety of liquid products, enhancing production flexibility.
  • Supports small and medium-scale operations, fitting diverse production demands.
  • Simplifies integration into existing production lines, streamlining operations.

General


Applications
Beverages,Sauces,Liquid formulations,Plant-based drinks,Condiments,Semi-liquid products,Aseptic packaging,Juices,Dairy products
End products
Ketchup,Apple juice,Milk,Almond milk,Soy milk,Coconut water,Yogurt,Balsamic vinaigrette,Energy drinks,Creamy salad dressing,Smoothie base,Tomato sauce,Fruit puree
Steps before
Bag preparation,Manual bag insertion
Steps after
Sealing,Sterilization,Cap area steam injection,Peroxide injection,Packing
Input ingredients
liquid products,semi-liquid products,products with soft pieces,products without soft pieces,chemical agents,steam,peroxide
Output ingredients
aseptically filled bags,1.5L bags,3L bags,5L bags,10L bags,20L bags,220L bags
Market info
Cartobol is known for manufacturing industrial engineered-to-order (ETO) equipment, specializing in custom solutions tailored to specific client requirements. They have a strong reputation for innovation, quality craftsmanship, and delivering reliable, precise machinery suited for various industrial applications.

Technical Specifications


Capacity
1.5,3,5,10,20 L
Option for 220L
Automation
Semi-automatic
Filling head
Fixed 1″
Sterilization method
Chemicals and steam
Optional peroxide
Product compatibility
Liquid and semi-liquid with/without soft pieces

Operating Characteristics


Automation level
Semi-automatic
Filling capacity
1.5,3,5,10,20 L,220 L
Product versatility
Liquids,semi-liquids with soft pieces (<1cm)
Sterilization method
Chemical agents,steam

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Filling purpose
Liquid and semi-liquid products

Physical Characteristics


Filling head size
1″ fixed
Bag capacity
1.5 L,3 L,5 L,10 L,20 L,220 L
Chamber type
Sterile
Filler type
Semi-automatic

Custom Options


Filling head size
1″ fixed
Bag size capability
1.5,3,5,10,20 L,up to 220L with XXL structure
Structure type
XXL structure on request