Aseptic filling line for 131i sodium Iodide

Ensure compliant production of iodine-131 radiopharmaceutical vials with precise aseptic filling, optimized for sterility and accuracy in every step, from formulation to packaging.

Processes and Fills Iodine-131 Radiopharmaceutical Vials

The Aseptic Filling Line for Iodine-131 by Comecer is a robust solution tailored for advanced radiopharmaceutical processing. This system excels in maintaining aseptic conditions while seamlessly integrating into your existing production workflow. It employs a step-by-step processing line, including material reception, sterilization through a laminar flow hood, formulation, and automated vial filling within shielded hot cells. Ideal for producing both diagnostic and therapeutic iodine-based vials, it enables precise control over the entire aseptic process, ensuring GMP compliance. This line supports continuous operation, bolstered by automated quality control features like prefilter integrity testing and sterility inspection within QC micro-hot-cells. Built with versatility in mind, the equipment’s durable materials withstand rigorous sterilization and decontamination processes, ensuring longevity and safety in radiopharmaceutical applications. Custom engineering support is available, allowing the system to be tailored to specific production requirements and operational scales.

Benefits

  • Ensures product safety and purity with GMP-compliant aseptic processing.
  • Minimizes contamination risk through automated sterile material handling.
  • Enhances operational efficiency with continuous, uninterrupted production cycles.
  • Supports comprehensive quality control with integrated sterility and inspection systems.
  • Offers scalability and customization to meet specific production demands.

General


Applications
Liquid formulations,Gmp radiopharmacy,Radiopharmaceuticals,Pharmaceutical vials,Nuclear medicine
End products
Therapeutic radiopharmaceutical vials,Sterile liquid pharmaceutical vials,Diagnostic nuclear medicine vials,Iodine-131 radiopharmaceuticals,Gmp-compliant radiopharmacy vials
Steps before
Receipt of raw material,Formulation of bulk product,Prefilter integrity testing
Steps after
Sterility testing,Inspection,Labelling,Packing in shielded lead containers
Input ingredients
131I stock,sterile disposables,bulk product,filling materials
Output ingredients
product vials,labelled product vials,shielded lead containers
Market info
Comecer is known for manufacturing advanced containment and isolation systems, particularly in the pharmaceutical and nuclear medicine sectors, with expertise in custom-engineered equipment, ensuring high safety and compliance standards.

Technical Specifications


Compliance with GMP
Strict compliance
Hot Cell Configuration
Receipt,Laminar Flow,Formulation,Loading Flowbox,Filling,QC Micro,Inspection and Labelling
Automated Handling System
Mechanical handling system for lead pot delivery
Process Coverage
Receipt of Material to Packing

Operating Characteristics


Batch vs. continuous operation
Batch process
Automation level
PLC-controlled
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
Optimized for radiopharmaceutical processing
Integrated steps
Raw material receipt to packing
Workflow management
End-to-end sterile handling
Hot cell usage
Multiple hot cells for different stages
QC testing
Sterility and inspection processes

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Compact
Hot cell configuration
Receipt,Laminar Flow hood,Formulation,Filling,QC Micro,Inspection and Labelling
Container type
Shielded lead containers
Flowbox type
Loading Flowbox

Custom Options


Control panel type
PLC / HMI
Integration possibilities
Modular design,scalable integration
Footprint
Compact design for limited space installations
Automation level
Fully automated with manual override