Production system for molecular diagnostics
Eliminate bottlenecks in molecular diagnostics production with a versatile system capable of handling powders, liquids, and lyophilized ingredients at high speeds, ensuring precise component integration and exceptional hygiene standards for complex in-vitro and point-of-care solutions.
Processes and Assembles Molecular Diagnostic Products
The MC 1400 from Rychiger is engineered to meet the demanding needs of pharmaceutical manufacturers and molecular diagnostics producers. This modular machine excels in handling complex operations such as filling, punching, sealing, and component assembly, utilizing an advanced asynchronous transport system that ensures high throughput of up to 100 units per minute. It is ideal for producing precise molecular diagnostic products, including DNA testing kits and rapid COVID-19 test kits.
The MC 1400 integrates smoothly into your production line with its comprehensive processing capabilities, from liquid and powder filling to the assembly of intricate point-of-care devices. Its DNA-safe design ensures complete removal of any contaminating DNA, maintaining the integrity of sensitive pharmaceuticals and diagnostics.
Equipped with state-of-the-art technology, each processing station operates independently, eliminating bottlenecks and ensuring efficiency. The machine adheres to stringent regulatory standards, featuring a completely segregated drive compartment and easy-clean surfaces for optimal hygiene. Optional laminar flow systems provide particle-free process air, essential for high-precision diagnostic production.
Rychiger offers tailored solutions to match your unique production needs, with support for custom process integration and continuous operation to boost your production’s flexibility and efficiency.
Benefits
- Increases production efficiency by handling up to 100 units per minute with asynchronous transport.
- Enhances product integrity with DNA-safe design, ensuring contamination-free diagnostic products.
- Offers customizable integration, allowing adaptation to specific production requirements for diverse end-products.
- Streamlines operations with modular design, supporting continuous and high-speed production.
- Ensures compliance with stringent industry regulations through hygienic design and optional laminar flow systems.
- Applications
- Point of care devices,Supplements,Multi-beverages,Snacks,Pet food,Molecular diagnostics,Home supplies,Confectionary,Coffee,Cosmetics,Janitorial supplies,In-vitro diagnostics,Baby food,Tea,Dairy products,Pharmaceuticals
- End products
- Dna testing kits,Anti-aging serums,Infant formula,Insulin auto-injectors,Pcr test reagents,Covid-19 rapid test kits,Espresso pods,Air freshener cartridges,Disinfectant wipes,Chocolate bars,Green tea sachets,Pet kibble,Iced coffee brews,Yogurt containers,Vitamin capsules,Protein bars
- Steps before
- Purification,Drying,Ingredient preparation
- Steps after
- Sterilization,Packing,Quality assurance
- Input ingredients
- powders,liquids,lyophilized ingredients,large solids
- Output ingredients
- complex IVD products,POC products,filled containers
- Market info
- Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.
- Speed
- 20 cycles/min
- Output Rate
- 100 containers/min
- Number of Lanes
- 5 lanes
- Output per Hour
- 6,000 containers/h
- Size (LxWxH)
- 14 x 2.7 x 2.4 m
- Weight
- 1,000 kg per module
- Connected Load
- 3 x 400 V + Pe / 50 Hz
- Rated Power
- 40 kW
- Compressed Air Requirement
- ≥ 5 bar,30 l/min
- Automation
- Asynchronous transport system
- DNA-cleanability
- Yes
- Hygiene Design
- Wipe-cleanable surfaces
- Optional Features
- Laminar flow for particle-free air
- Working Mechanism
- Asynchronous transport system
- Component Assembly
- Suitable for IVD and POC devices
- Process Integration
- Filling,Punching,Sealing
- DNA-cleanability
- Yes
- Automation Level
- High
- Hygiene Standards
- Wipe-clean surfaces
- Modular Design
- Flexible process integration
- Output Rate
- 100 units/min
- Cleaning Method
- Manual / Optional laminar flow for particle-free air
- Cleanability
- Wipe-cleanable surfaces
- Density/particle size
- Suitable for powders,liquids,lyophilized ingredients
- Container type
- PET / Glass / Custom
- Machine footprint
- 14 x 2.7 x 2.4 m
- Weight
- 1'000 kg per module
- Container capacity
- 100 containers/min
- Number of lanes
- 5 lanes
- Asynchronous transport system
- Independent carriers
- Control panel type
- Touchscreen / HMI
- Modular design
- Yes
- Integration possibilities
- Custom processes available
- Asynchronous transport system
- Independent magnetic carriers
- Customization for IVD and POC devices
- Yes