Cakes and pastry side injector
Enhance your bakery production with precision side injection technology that efficiently fills pastries, bread buns, and eclairs with creams, jams, or chocolates, ensuring consistent quality and reducing manual labor.
Injects and Deposits Fillings in Bakery Products
The DI and DI-E models from GEA are engineered side injection systems designed for bakery and pastry manufacturers seeking precision in filling pastries, cakes, and bread products. Utilizing servo-motor-driven multi-piston volumetric injectors, these systems ensure accurate filling of cream, chocolate, and jams at both ambient and controlled temperatures. The DI model supports high capacity production, integrating seamlessly with automation systems for loading and unloading, while maintaining hygiene through a cleaning-in-place option that reduces water usage. The DI-E model offers a cost-effective, semi-automatic solution ideal for smaller production lines, preserving efficiency with servo-motor-driven injection heads and quick-change conveyor belts. These systems are customizable for various bakery processes and ensure seamless integration into your production line, maintaining high throughput with minimal operator intervention.
Benefits
- Enhances production efficiency with high-capacity throughput and precise filling.
- Minimizes operator intervention through seamless automation in loading and unloading.
- Conserves resources with reduced water usage and efficient cleaning-in-place system.
- Offers flexibility for various bakery products with customizable configurations.
- Ensures consistent product quality with precise servo-motor-driven injection technology.
- Applications
- Bread buns,Krapfen,Bakery goods,Cakes,Croissants,Pastries,Eclairs,Bakery products
- End products
- Jam-filled bread buns,Cream-filled pastries,Croissants with cream filling,Chocolate-filled pastries,Icing-covered eclairs,Krapfen with jam filling
- Steps before
- Product loading,Dough preparation,Pre-baking,Cooling
- Steps after
- Product unloading,Icing depositing,Cooling and freezing,Packing
- Input ingredients
- jams,creams,chocolate,ready-made products,eclairs,pastries,bread buns,krapfen,croissants
- Output ingredients
- filled pastries,filled eclairs,filled bread buns,filled krapfen,filled croissants
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Automation
- Fully automated
- Capacity
- Medium to highest production volumes
- Filling method
- Volumetric pistons
- Filling speed
- Up to 10 products per cycle
- Temperature control
- Ambient or controlled temperatures
- Injection type
- Side injection
- Injection precision
- Semi-automatic to automatic precision
- Servo-motor control
- Yes,horizontal sliding heads
- Clean-in-place option
- Yes
- Product type adaptability
- Pastries,eclairs,bread buns,krapfen,croissants
- Automation level
- Fully Automated / Semi-automatic
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C
- Cleaning method
- CIP / Cleaning-in-place option
- Changeover time
- Quick release belt,fast product changeover
- Abrasion resistance
- High
- Biological compatibility
- Suitable for food production
- Cleanability
- CIP (Clean-In-Place) capable
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- Not specified
- Heat sensitivity
- Fillings with controlled temperatures
- Container size and shape
- Bread buns,eclairs,pastries
- Machine footprint
- Compact
- Injection setup
- Horizontal multi-piston
- Injection head type
- Servo-motor-driven sliding head
- Frame configuration
- Conveyor with interchangeable platens
- Injection needles
- Special injection needles for co-injection
- Control panel type
- Automation control
- Discharge method
- Conveyor system
- Control panel type
- HMI / Touchscreen / Button interface
- Injection head configuration
- Multi-piston / Horizontal sliding
- Filling system configuration
- Dual motorization / Volumetric pistons
- Product changeover system
- Interchangeable platens and conveyor belt
- Loading and unloading options
- Robotic integration / Manual
- Injection needle type
- Special injection needles for dual fillings
- Cleaning method
- Cleaning-in-place (CIP) option
- Product detection option
- No product,no fill option
- Temperature control
- Ambient or controlled temperatures