Coffee capsule filling and sealing solution
Optimize your production with a high-speed solution designed to fill and seal versatile beverage capsules, significantly reducing foil waste while ensuring product freshness through advanced atmospheric control.
Fills and Seals Beverage Capsules Precisely
The FS 910 from Rychiger is a robust coffee capsule filling and sealing machine tailored for high-speed production, serving coffee, tea, and beverage manufacturers who demand precision and efficiency. Its standout feature includes the ability to handle up to 1,440 capsules per minute with minimal foil waste due to its diagonal punching technology. This machine seamlessly integrates into continuous operations, supporting various materials including plastic, aluminum, and paper, and caters to popular capsule types like Nespresso, K-Cup, and Dolce Gusto. The FS 910’s modular design allows for flexible upgrades, such as integrated secondary packaging units, while maintaining ease of dry cleaning access. This ensures rapid maintenance and reduced downtime. Additionally, the machine can operate in a shielded gas atmosphere to minimize residual oxygen, enhancing product freshness. With Rychiger’s commitment to continuous improvement, the FS 910 is equipped to meet the evolving needs of the food and beverage industry with extended features for customization and comprehensive engineering support.
Benefits
- Maximizes production efficiency with 1,440 capsules per minute capability.
- Minimizes material waste by up to 30% through diagonal foil punching.
- Enhances product freshness with low residual oxygen through gas-shielded sealing.
- Offers flexibility for future upgrades with modular design.
- Simplifies maintenance with easy-access dry cleaning features.
- Applications
- Supplements,Snacks,Multi beverage,Pet food,Confectionary,Coffee,Baby food,Tea,Dairy products
- End products
- Protein shake pods,Flavored water pods,Milk froth capsules,Espresso capsules,Loose leaf tea capsules,Vitamin-enriched beverage capsules,Cold coffee brew pods,Flavored tea capsules,Nespresso coffee capsules,K-cup coffee pods,Instant tea capsules,Dolce gusto capsules
- Steps before
- Coffee roasting,Grinding
- Steps after
- Secondary packaging,Sealing,Labelling
- Input ingredients
- coffee,tea,multi beverage,plastic,aluminum,paper,shielded gas atmosphere
- Output ingredients
- coffee capsules,tea capsules,multi beverage capsules,Nespresso,K-Cup,Dolce Gusto,compatibles
- Market info
- Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.
- Speed
- 65 cycles/min
- Capacity
- 1,440 capsules/min
- Number of Lanes
- 12 lanes
- Unit Size (LxWxH)
- 12 x 4 x 2.5 m
- Weight
- 4,500 - 13,000 kg
- Connected Load
- 3 x 400 V + Pe / 50 Hz
- Rated Power
- 15 - 30 kW
- Compressed Air
- ≥ 5 bar,55 Nm³/h
- Nitrogen Requirement
- ≥ 5 bar,80 Nm³/h
- Cooling Water
- 5 - 10 l/min
- Material Compatibility
- Plastic,Aluminum,Paper
- Foil Waste Reduction
- Up to 30%
- Dry Cleaning Access
- Optimized
- Working mechanism
- Inline flow
- Integrated steps
- Filling,sealing,and secondary packaging
- Changeover time
- Optimized for quick changeover
- Cleaning method
- Dry cleaning
- Automation level
- PLC-controlled
- Foil wastage reduction
- Up to 30% reduction
- Process extension capability
- Flexible extendability
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine size (LxWxH)
- 12 x 4 x 2.5 m
- Control panel type
- Touchscreen / PLC / HMI
- Integration possibilities
- Modular upgrades / Additional stations
- Extendability
- Flexible / Modular design
- Foil waste reduction
- Diagonal punching / 30% reduction
- Dry cleaning access
- Optimized accessibility