Powder packing module for consistent flow
Enhance your production efficiency with streamlined powder packing that ensures precise, segregation-free flow, maximizing your throughput with minimal downtime.
Ensures Consistent Powder Packing and Blending
The Matcon Cone Valve IBC Powder Packing System integrates seamlessly into high-speed production lines, offering precise control over powder packing, blending, and discharge processes. It employs Cone Valve technology to prevent segregation and maintain uniform flow, crucial for consistent product quality across various applications such as protein powders, energy drinks, and lithium-ion battery components. This system efficiently handles powder processing in industries from pharmaceuticals to sports nutrition.
Designed for continuous operation, the equipment supports automated, PLC-controlled processes that maximize throughput. Its versatile modules accommodate a range of powder characteristics, ensuring full discharge without bridging or blocking. With quick changeovers and easy cleaning, the system minimizes downtime and contamination risks. Matcon provides customization options to fit specific production needs, supported by robust engineering assistance, and ensures compliance with industry standards for optimal performance across diverse sectors.
Benefits
- Maximizes production efficiency with consistent and controlled powder flow.
- Minimizes product loss and contamination with full containment and segregation prevention.
- Reduces changeover time, keeping lines running with minimal interruption.
- Enhances product quality by preventing segregation and maintaining uniformity.
- Streamlines operations with seamless integration into existing high-speed production lines.
- Applications
- Chemicals,Beverages,Flavourings,Infant nutrition,Nutraceuticals,Animal nutrition,Plant-based foods,Sports nutrition,Bakery products,Mixes,Battery production,Pharmaceuticals
- End products
- Plant-based protein powders,Smoothie mixes,Protein powders,Nutritional supplements,Pet food,Infant formula,Lithium-ion battery components,Cake mixes,Vitamin supplements,Chemical additives,Energy drinks,Seasoning blends
- Steps before
- Blending,Mixing,Formulating
- Steps after
- Packing
- Input ingredients
- powder recipes,raw ingredients,cohesive powder,free-flowing powder,bulk solids
- Output ingredients
- packed powder products,sacks,bags,blended powder,homogenous mix
- Market info
- Matcon Limited is renowned for its expertise in providing powder handling and processing equipment, particularly focusing on Intermediate Bulk Containers (IBCs) systems, offering efficient and flexible solutions for industries such as pharmaceuticals, food, and chemical processing.
- Automation
- Automated control for packing line refill
- Capacity
- 10-1000 kg
- Accuracy
- High accuracy,direct dosing
- Feed rate
- Consistent flow to packing line hopper
- Fill weight accuracy
- ±2%–5%
- Batch size
- 10-1000 kg
- Dosing type
- Direct dosing from IBCs
- Changeover time
- Fast IBC changeover
- Cleaning method
- Easy to strip,clean contact parts
- Working mechanism
- Automated,controlled flow
- Integrated steps
- Feeding,dosing,packing
- Batch vs. continuous operation
- Batch
- Automation level
- Automated with PLC
- Cone Valve technology
- Prevents segregation,ensures quality
- Changeover time
- Fast IBC swap
- Cleaning method
- Simple and quick cleaning
- Energy efficiency
- Maximizes throughput
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Material type
- Cohesive to free-flowing powders
- Tank shape
- Conical
- Feed method
- IBC direct feed
- Discharge method
- Cone Valve technology
- Control panel type
- PLC / HMI
- Integration possibilities
- SCADA / MES
- Discharge method
- Cone Valve technology