Reverse osmosis dealcoholization technology

Elevate your beverage production capabilities with advanced dealcoholization technology, precisely engineered to preserve flavor integrity while ensuring your products meet market demands for non-alcoholic options without compromising on taste.

Processes and Packages Diverse Beverage Products Efficiently

The Modular Beverage Processing Equipment Suite from GEA is an adaptable solution designed to streamline beverage production across a vast array of products. Leveraging GEA’s engineering expertise, this suite integrates seamlessly with existing operations, offering key functionalities like mixing, filtration, and homogenization in a continuous process setup. Ideal for non-alcoholic beverages and spirits alike, it efficiently processes everything from spiked seltzers to cold brew coffee, ensuring high-quality output with consistent flavor and composition.

This equipment suite supports both liquid and powdered product types, and can handle applications such as mixing, separation, and thermal treatment. Its modular design allows for easy integration into both continuous and batch operations, with options for turnkey and skid-mounted installations to suit scalable production needs.

Energy efficiency is enhanced through advanced control systems that minimize resource consumption, while ensuring compliance with international hygiene standards, making it a sustainable choice for modern manufacturing demands. Additionally, GEA provides robust engineering support, offering tailored configurations and remote monitoring to maximize operational uptime and ensure that the equipment remains aligned with production goals.

Benefits

  • Enhances production flexibility with modular, scalable designs.
  • Decreases resource wastage by up to 20% through efficient process controls.
  • Facilitates compliance with international hygiene and safety standards.
  • Minimizes operational costs with robust automation and remote monitoring.
  • Supports diverse product formulations for market responsiveness.

General


Applications
Ready-to-drink coffee,Plant-based beverages,Water,Wine,Still drinks,Spirits,Cider,Carbonated drinks,Concentrates,Juices,Tea,Beer,Hard seltzers
End products
Lemonade,Non-alcoholic wheat beer,Chardonnay wine,Pea protein drink,Orange juice,Almond milk,Vodka,Apple cider,Cold brew coffee,Infused water,Pale wheat beer,Cola,Sparkling iced tea,Spiked seltzer,Aloe vera concentrate
Steps before
Extraction,Filtration,Blending,Mixing
Steps after
Filling,Packaging,Labeling,Distribution
Input ingredients
juice,soft drinks,concentrates,RTD tea,plant-based beverages,spirits,wine,beer,powder
Output ingredients
processed beverages,packaged beverages,non-alcoholic products,alcoholic beverages,non-alcoholic beer
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Automation
PLC-controlled
Capacity
50–2000 kg/h
Energy Efficiency
Low kWh/kg
Safety Compliance
ATEX / FDA / CE
Raw Material Usage
Reduced
Water Consumption
Minimized
Downtime
Reduced
Operating Costs
Reduced
Waste and Emissions
Minimized
Installation Ease
Simple
Packaging Options
Customizable
Refrigeration Systems
Included
Filling Systems
Integrated
Plant Type
Turnkey

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container size
250 ml – 2 L
Container shape
Round/Square

Physical Characteristics


Machine footprint
Varies based on modular configuration
Component Shape,Size
Modular units,tailored to specific plant needs
Feed/Discharge Method
Configurable for automated and manual setups
Tank size
Depends on the processing unit
Compact footprint
Designed for space efficiency
Control panel type
Advanced,customizable to user preferences
Discharge method
Automated and configurable

Custom Options


Control panel type
HMI / PLC touchscreen
Integration possibilities
SCADA / ERP system integration
Modular unit configuration
Customizable layout
Turnkey solution availability
Full system integration