High-speed fill-finish system for ready-to-use components
Enhance aseptic fill-finish operations with a high-speed solution designed for precision handling of ready-to-use syringes, vials, and cartridges, ensuring improved product quality and manufacturing efficiency.
Automates Aseptic Filling and Stoppering Operations
The INJECTA 36 from IMA Life is an advanced robotic system specially crafted to enhance aseptic fill-finish capabilities for pharmaceutical manufacturers and biotech companies. With a capacity to process up to 36,000 units per hour, it offers unparalleled speed and precision for handling pre-filled syringes, vials, and cartridges. The system employs robotics to fully automate filling, stoppering, and inspection processes, minimizing human intervention and reducing contamination risk. Its compatibility with isolation technology ensures flexibility in multi-product environments, while automatic in-process control guarantees accurate fill integrity. The INJECTA 36 seamlessly integrates into existing production lines, offering downstream connections for de-nesting and inspection tasks. Built to meet rigorous GMP standards, it is engineered for longevity and low maintenance with features like automatic weight cell calibration and a reduced isolator shell width for efficient space utilization.
Benefits
- Enhances product quality with robotic handling that eliminates glass-to-glass contact.
- Reduces time to market with high-speed processing of up to 36,000 units per hour.
- Ensures precision and reliability with fully automated in-process controls.
- Optimizes facility space and efficiency with a compact isolator shell design.
- Supports multi-product flexibility, accommodating various container types without reconfiguration.
- Applications
- Liquid formulations,Vaccines,Biopharmaceuticals,Key pharmaceuticals,Aseptic fill-finish products
- End products
- Biologic drugs in vials,Oncological drugs in cartridges,Insulin pens,Pre-filled autoinjector devices,Pre-filled syringes for covid-19 vaccines
- Steps before
- Depyrogenation,Sterilization,Tubbing,Pre-sterilization
- Steps after
- Inspection,Rejection of non-conformities,Nest reloading,Packaging
- Input ingredients
- pre-sterilised ready-to-use containers,syringes,vials,pre-capped cartridges,RTU components
- Output ingredients
- filled and stoppered syringes,filled RTU containers,finished vials,processed cartridges,lyo products,liquid products
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Speed
- 36,000 pcs/h
- Capacity
- 36,000 pcs/h for syringes
- Capacity
- 18,000 pcs/h for vials
- Capacity
- 18,000 pcs/h for cartridges
- Size
- 3,400 x 2,050 x 2,080 [L x W x H]
- Accuracy
- 100% IPC
- Automation
- Fully robotic automated
- RTU vial dimensions
- Ø 16 – 42.4 mm
- RTU syringe dimensions
- 0.5 – 20 ml
- RTU cartridge dimensions
- 1 – 20 ml
- Isolation technology compatibility
- Yes
- Weight calibration
- Automatic without operator intervention
- Glass-to-glass contact prevention
- Yes
- Downstream processing
- De-nesting for vials,Inspection for syringes
- Working Mechanism
- Robotic Automation
- Batch vs. Continuous Operation
- Batch / Inline
- Integrated Steps
- Fill-Finish,Weighing,Inspection
- CIP/SIP
- Automated CIP
- Automation Level
- Fully Automated,Robotic Processing
- Handling Capacity
- Up to 36,000 units/hour
- Process Flexibility
- High,Handles Diverse Container Types
- Changeover Time
- Optimized for Quick Changes
- RTU component type
- Syringes,vials,pre-capped cartridges
- Isolator shell width
- Reduced
- Compact footprint
- Reduced isolator shell width