Liquid capsule filling for r&d and pilot-scale production
Optimize liquid capsule production with a compact machine that seamlessly integrates filling, sealing, and drying processes—ideal for testing new formulations and small batch production.
Fills and Band-Seals Liquid Capsules
The FLUIDOCAP 1000 from ACG is a semi-automatic liquid capsule filling and band-sealing machine that excels in pilot-scale operations within the pharmaceutical and nutraceutical sectors. Its compact design combines filling, closing, and band-sealing in one unit, making it an efficient solution for diverse liquid formulations, including hot melts and pastes. It processes gelatine and vegetarian capsules ranging from sizes 00 to 4, ensuring compatibility with various product requirements like Omega-3 fish oil or CBD oil capsules. With a processing capacity of up to 1,000 capsules per hour, it supports R&D and production applications seamlessly. The robust construction ensures reliable operations, complete with drying capabilities for sealed capsules, which enhances the shelf life and integrity of products. The machine also adheres to industry standards, supporting seamless integration into existing production lines with its user-friendly, space-efficient design, and requires minimal maintenance due to its advanced build quality.
Benefits
- Enhances production efficiency by integrating filling, band-sealing, and drying in a single unit.
- Ensures product safety and integrity with reliable sealing that extends capsule shelf life.
- Accommodates a wide range of formulations, increasing versatility for R&D applications.
- Optimizes space utilization with a compact footprint, ideal for pilot-scale setups.
- Reduces operational complexity with semi-automatic processes, minimizing manual intervention.
- Applications
- Vitamins,Supplements,Liquid formulations,Nutraceuticals,Essential oils,Pharmaceuticals
- End products
- Omega-3 fish oil capsules,Vitamin d liquid capsules,Evening primrose oil capsules,Liquid multivitamin supplements,Coenzyme q10 capsules,Herbal extract capsules,Soft gel capsules,Essential oil capsules,Liquid probiotic capsules,Cbd oil capsules
- Steps before
- Formulation preparation,Capsule selection,Mixing liquid or paste,Heating for hot melts
- Steps after
- Band sealing,Drying filled capsules,Packaging,Quality inspection
- Input ingredients
- liquids,hot melts,pastes,gelatine capsules,vegetarian capsules
- Output ingredients
- filled capsules,sealed capsules,dried capsules
- Market info
- ACG World is known for manufacturing capsules and capsule filling machines, providing integrated pharmaceutical solutions with a strong reputation for innovation, quality, and comprehensive service offerings in the pharmaceutical manufacturing industry.
- Capsule sizes
- 00 to 4
- Maximum speed
- 1,000 capsules/hr
- Formulation viscosity
- 40 to 3,000 cP
- Automation
- Semi-automatic
- Automation level
- Semi-automatic
- Batch vs. continuous operation
- Batch
- Cleaning method
- Manual
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Filling Purpose
- Liquid,Pastes,Hot Melts
- Machine footprint
- Compact
- Machine type
- Semi-automatic
- Compact footprint
- Small