Making Sugar
Find innovative production technology for making sugar and connect directly with world-leading specialists
Sugar is the fuel that drives photosynthesis in plants. The leafy organisms constantly convert water and carbon dioxide into glucose. But it takes manufacturers specialized sugar processing technology to extract the sweet crystals from them. Today, most sugar products are derived either from sugarcane or sugar beet.
Stories about sugar
Select your sugar process
Tell us about your production challenge
Apply shock-liming sulphitation to clarify the juice
The shock-liming sulphitation process produces juice with a high rate of clarity. Sulfur dioxide (SO2) and lime remove non-sugars from the liquid. This is generally different to the juice that comes from fruits as that usually has a low rate of clarity.
Heat the juice to 70°C-75°C for around 10 seconds to raise its pH level between 9.2 and 9.5. After neutralization with sulfur dioxide, the pH lowers to about 7.0.
Concentrate sucrose to 70 °Bx with sugar processing technology
Evaporate water in the juice of crushed sugar cane to raise the sucrose concentration. Crystallization occurs when the water content decreases to leave a minimum 70 Brix.
A multiple-effect evaporator passes the clarified juice through a heat exchanger to gradually lower moisture content. Steam from water evaporated in one effect is used to heat the subsequent effect. Steam is then collected in the condensation unit, ready to be reused.
Steam-spray the massecuite to release sugar crystals after centrifugation
Sugar crystals trapped in the massecuite after the centrifugation process present a challenge. Spraying the mesh basket achieves some recovery, but many crystals may be washed out.
Instead, treat the massecuite with steam spray post-centrifugation process to facilitate the drainage of molasses and retain the crystals. The characteristic time for heat diffusion into the molasses is about 0.6 sec.
Processing steps involved in sugar making
Which sugar technology do you need?
Medium-speed end load cartoner for food and beverage packaging
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Particle size and shape analyzer
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Automatic popcorn ball forming equipment
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Industrial mixing tanks for liquid, slurry, and gas dosing
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Waste bag compactor for bulk solids
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multihead weigher for dry products
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Bag tipping unit for Cip processes in powder handling
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Batch dissolver for crystalline sugar and dextrose
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High-force texture analyser for precise measurement
Achieve unparalleled precision in texture analysis for high-force app...
Laser-based volume measurement for bakery and solid products
For precision in product quality control, this laser-based ...
Powder flow measurement system
Achieve precise control over powder consistency and prevent process disruptions by assessing ...
Line blender for continuous flow mixing
Achieve instantaneous mixing with minimal space and maintenance using a continuous ...
Rising/falling film plate evaporator for heat sensitive products
Efficiently concentrate heat-sensitive liquids with ris...
Falling film plate evaporators for fruit juice concentration
Achieve precise concentration of liquid products with minim...
Twin screw feeder with stirring agitator for poor flowing powders
Optimize your processing line with a highly adaptable...
Feeder controller for gravimetric feeders
Optimize your dosing precision and monitoring accuracy with a versatile feeder c...
Granulate screening technology for precise particle size separation
Achieve exceptional sorting precision and maintain ...
Metal detection system for powders & granules
Ensure product integrity and protect your machinery from metallic contaminan...
Metal detector systems for conveyor belts and chutes
Ensure the integrity of your production line by efficiently detectin...
Shredder for fine particle size reduction
Optimize your production line with high-speed shredding technology designed for ...
Industrial high-speed turbo blender
Achieve homogeneous blending with high-speed precision, ideal for creating fine product...
High-speed container loading system for granulated bulk materials
Optimize your loading operations with a robust system...
Bulk reception solution for industrial material handling
Optimize your operations with an above-ground bulk reception sys...
High-speed Cartoner For Single-Serve Products
Large-volume producers of single-serve packs, such as sugar sticks, instant ...
Sugar dissolving system for beverages
In the beverage industry, production of sweet drinks requires the addition of sugar s...
Mini sugar coating machine
The coating of grains or nuts with sugar is a popular process in the manufacture of many bakery p...
Inline syrup room
The beverage industry requires high-quality syrup. Soft drinks, fruit juices, still drinks, ice tea, flat o...
Pillow bag vertical packing machine
When packaging products such as seeds, cereal, snacks, candies, nuts, tea, dried fruits...
Metal detector for granulated products
Free-fall applications, such us flour, sugar, spices and other granulated or powdere...
ATEX Indoor silo for sugar and flour
Storing granulated or powdered materials such as sugar and flour prior to processing r...
Grinder for spices and coffee
Gentle grinding of coffee down to all grades from coarse to fine requires high precision proce...
Modular HFFS Machine
A large range of sizes and types is available, with traditional horizontal form fill and seal machines b...
Small sugar mill for entry level production
Sugar powder is a key ingredient in a wide range of bakery, confectionery, and...
Continuous vertical cartoner
When producing cereals, it is paramount to stay on top of market trends. New packaging forms ca...
Stickpack Machine
If you are looking to pack your product into stick packs from 17 x 40 mm to 100 x 200 mm in size, you may b...
Granola batch mixer
The production of granola-based recipes requires careful ingredients handling to ensure optimum quality. ...
Sachet Machine
If you want to pack into eye-catching 4-side sealed sachets between 40×50 mm and 250×200 mm in size, ...
Bagger for open mouth bags
Where a stand-alone bagger is required for filling large, open mouth bags, a delivery method is n...
Automatic bagging machine for open mouth bags
Open mouth bags allow for a variety of different products to be packaged, wi...
Palletizing robot arm
For high speed palletizing, palletizing high payloads, or just where greater flexibility is required, i...
Open-mouth baggers for free flowing powders
For bagging free flowing materials into open mouth bags, this system is ideal....
Continuous cooker for hard caramels
Continuously cook ingredients for your hard caramel-based product. This is a three-stag...
Isolator centrifuge
For transferring highly active pharmaceutical ingredients (HAPI) without contamination from the isolator ...