Batch dissolver for crystalline sugar and dextrose
Streamline your ingredient preparation with high-capacity batch dissolving to efficiently create consistent solutions for complex formulations.
Dissolves and Mixes Crystalline Bulk Ingredients
The Tetra Pak® Batch Dissolver is engineered to transform solid crystalline bulks like sugar and dextrose into homogenous liquid solutions. Featuring proprietary injector and radial jet mixer technology, this equipment excels in a discontinuous operation, ideal for diverse production demands in food, beverage, and dairy industries. Whether crafting beverage syrups or reconstituting powdered ingredients, this batch dissolver supports volumes up to 30,000 liters, ensuring scalability across processing lines.
Incorporating PLC-based control systems, the dissolver offers seamless integration with existing production setups, optimizing workflow while reducing manual oversight. Its energy-efficient design requires less power consumption, ultimately minimizing operational costs. Built with high-grade materials, the Tetra Pak® Batch Dissolver is designed for corrosion resistance, perfect for handling a wide range of ingredients.
Designed for ease of maintenance, it features a comprehensive CIP (Clean-In-Place) system, thereby reducing downtime and guaranteeing product safety. Tetra Pak’s advanced engineering support lends expertise in tailoring specific configurations to meet unique production requirements, ensuring compliance with industry standards and efficiency in every operation.
Benefits
- Streamlines production with high-volume dissolving capacity, accommodating up to 30,000 liters.
- Reduces operational costs through energy-efficient motor control.
- Enhances product quality by ensuring uniform mixing and dissolving of crystalline bulks.
- Integrates seamlessly with existing production lines through PLC-controlled automation.
- Minimizes downtime and cleaning efforts with built-in CIP system.
- Applications
- Food,Beverages,Nectar,Dairy alternatives,Still drinks,Cheese,Alcoholic beverages,Plant-based products,Powder,Ice cream,Juice,Prepared foods,Dairy
- End products
- Dextrose solution,Plant-based milk concentrate,Sugar syrup,Powdered milk reconstitution,Protein shakes,Reconstituted juice,Beverage syrups,Fruit nectar concentrate,Cheese milk preparation,Alcoholic beverage base,Sauce preparations,Jam mixing,Nut-based milk solution,Flavored milk,Infant formula preparation,Soup bases,Ice cream mix
- Steps before
- Ingredient Pre-mixing,Pre-batch Preparation,Crystallization
- Steps after
- Homogenization,Sterilization,Packaging
- Input ingredients
- crystalline sugar,dextrose,dry ingredients
- Output ingredients
- dissolved sugar solution,dissolved dextrose solution
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Capacity
- 5,000–30,000 liters
- Automation
- Equipped with injector and radial jet mixer technology
- Batch size
- Variable
- Dissolution type
- Batch (discontinuous)
- Material compatibility
- Sugar or dextrose
- Mixing technology
- Radial jet mixer
- Working mechanism
- Radial jet mixer
- Flow characteristics
- Discontinuous batch
- Cleaning method
- CIP capability
- Dissolution rate
- High for sugar/dextrose
- Integration level
- Autonomous ingredient dissolving
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Viscosity handling
- High viscosity
- Ingredient compatibility
- Sugar/Dextrose
- Tank shape
- Cylindrical
- Tank size
- 5,000-30,000 liters
- Machine footprint
- Depends on capacity
- Feed method
- Radial jet mixer
- Discharge method
- Injector system
- Injection System
- Radial Jet Mixer
- Capacity Range
- 5'000-30'000 liters
- Integration with Pre-Batch Systems
- Compatible
- Control System
- Automated