High-speed container loading system for granulated bulk materials

Optimize your loading operations with a robust system designed for precise, high-speed filling of granulated materials into ISO containers, ensuring efficiency and minimizing product damage.

Loads and Conveys Granulate Bulk Materials

The FulFiller C by Schenck Process is an engineered-to-order container loading system, designed to efficiently load granulate bulk materials such as plastic pellets, grain, and sugar into ISO standard containers. Using a proven modular design, it gently conveys materials through high-speed belt throwers, ensuring both product integrity and maximum throughput. The system is capable of integration with existing gravimetric and volumetric feeders, pneumatic and mechanical conveying systems, and control systems to optimize your production line. With modules like the Mobile Forklift Frame, Customer Fixed Frame, and Dedicated Mobile Frame, the FulFiller C easily adapts to different operational layouts, from stationary industrial settings to dynamic, transport-driven operations. It caters to industries such as chemicals, polyolefins, and grain processing, providing tailored solutions with minimized loading times and energy-efficient operation powered by Siemens PLCs. Manufactured from heavy-duty steel, it offers durability with ease of maintenance, while its flexibility in customization allows for tailored configurations to meet specific production demands.

Benefits

  • Minimizes loading times with high-speed material transfer.
  • Reduces labor costs through flexible, easy-to-operate modules.
  • Ensures gentle product handling, preserving material integrity.
  • Adapts to various production environments with customizable frame options.
  • Lowers energy consumption with efficient Siemens PLC integration.

General


Applications
Chemicals,Sugar,Granulate bulk material,Grain,Polyolefins,Soya,Plastic pellets
End products
Polyethylene pellets,Propylene-based chemical compounds,Hdpe granules,Soybean meal,Polyester resins,High-density polyolefins,Sugar crystals
Steps before
Purification,Separation,Mixing
Steps after
Packing,Storage,Transportation
Input ingredients
plastic pellets,grain,sugar,polyolefins,granulate bulk material,soya
Output ingredients
filled ISO standard containers
Market info
Schenck Process is known for its expertise in material handling, weighing, feeding, and automation solutions. The company has a strong reputation for delivering high-quality engineered-to-order equipment for diverse industries, backed by innovative technology and customer-centric service.

Technical Specifications


Speed
High-speed loading
Capacity
Maximized container loading
Automation
PLC-controlled
Flexibility
Adaptable modules
Material Handling
Gentle on the product
Maintenance
Low-maintenance
Energy Usage
Energy-saving use
Structure
Heavy-duty painted steel frame
Product Compatibility
Pallets,granulate,grain
Loading Efficiency
Minimized loading times

Operating Characteristics


Loading speed
High-speed
Gentle product handling
Yes
Module flexibility
Adaptable
Automation level
PLC / Manual
Energy efficiency
Low energy usage
Changeover time
Minimized
Maximum output
Maximum efficiency
Maintenance requirements
Low-maintenance
Container loading efficiency
Maximized
Adaptability to product type
Granulate / Pellets / Grain

Material Compatibility


Abrasion resistance
Yes/No
Corrosive resistance
Painted heavy-duty steel
Density/particle size
0.5–2.5 g/cm³
Product sensitivity
Gentle transport for pellets and granulate
Versatile material handling
Plastic pellets,grain,sugar

Product type Characteristics


Container size
ISO standard containers
Bulk material type
Plastic pellets / Grain / Sugar
Conveyance method
Gentle on the product

Physical Characteristics


Container size compatibility
ISO standard containers
Frame structure
Heavy-duty steel
Mobility option
Mobile/Forklift/Fixed
Control panel type
Siemens PLC
Supporting structure type
Customized,painted steel
Discharge method
Belt thrower

Custom Options


Control System
Siemens PLC
Control Panel Type
Control Panel
Supporting Structure
Mobile Forklift Frame / Customer Fixed Frame / Dedicated Mobile Frame
Modular Product Solutions
MFF,CFF,DMF