High-speed container loading system for granulated bulk materials
Optimize your loading operations with a robust system designed for precise, high-speed filling of granulated materials into ISO containers, ensuring efficiency and minimizing product damage.
Loads and Conveys Granulate Bulk Materials
The FulFiller C by Schenck Process is an engineered-to-order container loading system, designed to efficiently load granulate bulk materials such as plastic pellets, grain, and sugar into ISO standard containers. Using a proven modular design, it gently conveys materials through high-speed belt throwers, ensuring both product integrity and maximum throughput. The system is capable of integration with existing gravimetric and volumetric feeders, pneumatic and mechanical conveying systems, and control systems to optimize your production line. With modules like the Mobile Forklift Frame, Customer Fixed Frame, and Dedicated Mobile Frame, the FulFiller C easily adapts to different operational layouts, from stationary industrial settings to dynamic, transport-driven operations. It caters to industries such as chemicals, polyolefins, and grain processing, providing tailored solutions with minimized loading times and energy-efficient operation powered by Siemens PLCs. Manufactured from heavy-duty steel, it offers durability with ease of maintenance, while its flexibility in customization allows for tailored configurations to meet specific production demands.
Benefits
- Minimizes loading times with high-speed material transfer.
- Reduces labor costs through flexible, easy-to-operate modules.
- Ensures gentle product handling, preserving material integrity.
- Adapts to various production environments with customizable frame options.
- Lowers energy consumption with efficient Siemens PLC integration.
- Applications
- Chemicals,Sugar,Granulate bulk material,Grain,Polyolefins,Soya,Plastic pellets
- End products
- Polyethylene pellets,Propylene-based chemical compounds,Hdpe granules,Soybean meal,Polyester resins,High-density polyolefins,Sugar crystals
- Steps before
- Purification,Separation,Mixing
- Steps after
- Packing,Storage,Transportation
- Input ingredients
- plastic pellets,grain,sugar,polyolefins,granulate bulk material,soya
- Output ingredients
- filled ISO standard containers
- Market info
- Schenck Process is known for its expertise in material handling, weighing, feeding, and automation solutions. The company has a strong reputation for delivering high-quality engineered-to-order equipment for diverse industries, backed by innovative technology and customer-centric service.
- Speed
- High-speed loading
- Capacity
- Maximized container loading
- Automation
- PLC-controlled
- Flexibility
- Adaptable modules
- Material Handling
- Gentle on the product
- Maintenance
- Low-maintenance
- Energy Usage
- Energy-saving use
- Structure
- Heavy-duty painted steel frame
- Product Compatibility
- Pallets,granulate,grain
- Loading Efficiency
- Minimized loading times
- Loading speed
- High-speed
- Gentle product handling
- Yes
- Module flexibility
- Adaptable
- Automation level
- PLC / Manual
- Energy efficiency
- Low energy usage
- Changeover time
- Minimized
- Maximum output
- Maximum efficiency
- Maintenance requirements
- Low-maintenance
- Container loading efficiency
- Maximized
- Adaptability to product type
- Granulate / Pellets / Grain
- Abrasion resistance
- Yes/No
- Corrosive resistance
- Painted heavy-duty steel
- Density/particle size
- 0.5–2.5 g/cm³
- Product sensitivity
- Gentle transport for pellets and granulate
- Versatile material handling
- Plastic pellets,grain,sugar
- Container size
- ISO standard containers
- Bulk material type
- Plastic pellets / Grain / Sugar
- Conveyance method
- Gentle on the product
- Container size compatibility
- ISO standard containers
- Frame structure
- Heavy-duty steel
- Mobility option
- Mobile/Forklift/Fixed
- Control panel type
- Siemens PLC
- Supporting structure type
- Customized,painted steel
- Discharge method
- Belt thrower
- Control System
- Siemens PLC
- Control Panel Type
- Control Panel
- Supporting Structure
- Mobile Forklift Frame / Customer Fixed Frame / Dedicated Mobile Frame
- Modular Product Solutions
- MFF,CFF,DMF