Line blender for continuous flow mixing

Achieve instantaneous mixing with minimal space and maintenance using a continuous flow blender, ideal for fast reactions and high-viscosity challenges in complex production lines.

Blends and Mixes Liquid and Slurry Products

The Line Blender from SPX FLOW provides efficient continuous flow mixing for diverse sectors such as chemical processing, food and beverage production, and wastewater treatment. This in-line mixer employs advanced shear application to ensure rapid, consistent blending, whether dealing with liquid, slurry, or cake products. Its design allows for seamless integration into existing production lines, streamlining operations by facilitating reactions and enhancing mass transfer. Capable of handling high viscosity materials, it optimizes throughput and processing capacity. The mixer is engineered for durability, with options in materials that resist corrosion and meet industry standards for hygiene and safety. Additionally, the system supports advanced automation capabilities, including PLC control for precision operation and remote monitoring, reducing downtime and maintenance needs.

Benefits

  • Enhances processing efficiency by providing fast, continuous mixing.
  • Integrates seamlessly into existing systems to minimize setup times and disruptions.
  • Reduces operational costs with energy-efficient motor control.
  • Handles high viscosity and complex mixtures to expand production capabilities.
  • Supports stringent hygiene standards with easy-to-clean construction.

General


Applications
Personal care,Chemical processing,Beverage processing,Plant-based processing,High viscosity blending,Food processing,Dairy processing,Pulp,Paper,Petroleum products,Wastewater treatment,Pharmaceutical
End products
Fruit juice concentrates,Flocculants,Milk-based drinks,Rubber compounds,Liquid soaps,Shampoos,Cough syrups,Paper coatings,Polymer emulsions,Plant-based milk,Lubricating oils
Steps before
Grinding,Purification,Chemical Preparation
Steps after
Sterilization,Packing,Quality Control
Input ingredients
syrups,sugar solutions,water,caustic solution,vegetable oils,lubricant oil components,fuel oil components,additives,crude oil,fresh water,high viscosity material,catalyst,rubber polymerization streams,stocks from different sources,additives,color,chemicals,dilution water,water treating chemicals,wastewater
Output ingredients
premixed solution,refined petroleum products,desalted crude oil,blended high viscosity material,consistent paper stock,treated wastewater
Market info
SPX Flow is renowned for its expertise in manufacturing industrial ETO equipment, specializing in fluid handling and processing solutions. They are recognized for innovation, reliability, and providing efficient solutions across diverse industries, including food, beverage, and industrial markets.

Technical Specifications


Mixing Type
In-line / Continuous Flow
Motor Type
Electric Motor
Operating Mode
Continuous
System Configuration
Motor and Impeller
Mixing Efficiency
Instantaneous Mixing
Space Efficiency
High,more so than conventional tank/mixer systems
Maintenance
Economical

Operating Characteristics


Working Mechanism
In-line mixing
Flow Operation
Continuous
Mixing Method
Integrated in-pipe mixing
Space Efficiency
High
More space-efficient than conventional systems
Cleaning Method
Economical to operate and maintain
Reaction Time
Almost instantaneous mixing
Application Flexibility
Premix,fast reaction,high viscosity blending
Application Type
Pulp,paper,chemical,food,water treatment

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine Footprint
Space-efficient
Discharge Method
Inline continuous
Mixing Action Location
Inside a pipe
Tank Shape and Size
Not required
Motor and Impeller
Supplied complete

Custom Options


Control panel type
PLC / HMI
Integration possibilities
SCADA / DCS integration
Impeller type
Customizable design
Material construction
Stainless steel / other alloys
Motor options
Variable speed / fixed speed