High-speed pulverizer for carbon black production

Achieve consistent particle size and optimal homogenization with high-speed grinding, mixing, and impact drying—ideal for enhancing the quality and precision of your production line across various stages.

Processes Powders and Particles Efficiently

The Pulverizer MP from Hosokawa Alpine is a high-speed hammer mill designed for the continuous processing of powders and particles across various industries, including cosmetics, pharmaceuticals, and food processing. This robust equipment excels in grinding, mixing, and homogenization, leveraging impact drying, cryogenic, and inert gas methods for optimal results. It produces end-products such as paracetamol tablets, pigment pastes, and cosmetic powders with remarkable precision and efficiency.

Engineered for versatility, the Pulverizer MP accommodates materials ranging from soft resins to uranium oxide, ensuring a consistent particle size distribution critical for downstream processes. It integrates seamlessly into existing production lines, offering PLC control for enhanced automation and remote monitoring. Enhanced by a design that utilizes up to 20% less energy through optimized motor speeds, this unit provides considerable savings in operational costs.

Constructed from corrosion-resistant materials like stainless steel, the Pulverizer MP can be tailored to meet specific industry requirements. Its compliance with GMP standards makes it a top choice for sensitive applications, while its easy-to-clean design reduces maintenance downtime. With customizable feed systems and support for up to three metering screws, this machine offers flexibility and precision in material handling that meets the rigorous demands of today’s industrial environments.

Benefits

  • Enhances productivity through continuous high-speed operation.
  • Reduces operational costs with energy-efficient motor optimization.
  • Ensures consistent product quality with precise particle sizing.
  • Minimizes maintenance downtime with easy-to-clean design.
  • Complies with GMP standards, ensuring safety and regulatory compliance.

General


Applications
Chemicals,Dyes,Tobacco,Cosmetics,Foodstuffs,Particle processing products,Drinks,Plastics,Resins,Powder,Carbon black,Uranium oxide,Pharmaceuticals
End products
Pigment pastes,Toner for printers,Face creams,Cocoa powder,Cosmetic powders,Chewing tobacco,Polyethylene film,Dry flue gas cleaning agents,Pesticide formulations,Nuclear fuel pellets,Melamine formaldehyde resins,Paracetamol tablets,Instant coffee
Steps before
Drying,Purification,Pre-crushing,Feeding and metering
Steps after
Packing,Coating,Homogenization,Particle analysis
Input ingredients
carbon black,paracetamol,cocoa,sugar,dyes,plant protectors,melamine resin,uranium oxide
Output ingredients
ground carbon black,ground paracetamol,ground cocoa,ground sugar,ground dyes,ground plant protectors,ground melamine resin,ground uranium oxide
Market info
Hosokawa Alpine is known for its expertise in manufacturing advanced process equipment and systems for powder and particle processing technology. It has a strong reputation for innovation, quality engineering, and customer-focused solutions in various industries.

Technical Specifications


Speed
Up to 100m/s
Material Feed
Single hole,twin hole,triple hole metering screws
Feed Type
Gravity feed
Specific Design
Special Carbon Black design with suction inlet
Functionality
Grinding,mixing,and homogenisation

Operating Characteristics


Working mechanism
High-speed hammer mills
Process steps
Grinding,mixing and homogenisation
Batch vs. continuous operation
Continuous operation
Cleaning method
Easy to clean
Automation level
Manual / PLC control

Material Compatibility


Abrasion resistance
Suitable for soft to medium-hard materials
Biological compatibility
Pharmaceutical products
Cleanability
Easy to clean and maintain
Corrosive resistance (e.g. acids)
Constructed with wear protection options
Density/particle size
Grinding capabilities for various particle sizes
Chemical compatibility
Chemicals and plastics processing

Physical Characteristics


Footprint
Compact design
Feed method
Metering screws / Gravity feed
Discharge method
Suction inlet / Injector
Construction material
Customized based on application
Shape and size
Varies by model (e.g. Pulverizer SH / DHorTH)

Custom Options


Construction material
Various options based on application
Wear protection
Customizable based on model
Feed metering element
Single,twin,or triple hole metering screws
Feed type
Gravity feed or metered feed
Special designs
Option for special carbon black design