Energy-efficient impact classifier for superfine grinding
Achieve precise superfine grinding with energy efficiency, perfect for integrating seamless particle classification in powders and solids.
Grinds and Classifies Superfine Powders
The Impact Classifier Mill eXtra (ICX) from Neuman & Esser is designed for energy-efficient superfine grinding and classification. Based on the proven ICM technology, the ICX provides precise, flexible processing for industries such as chemicals, food, and pharmaceuticals. This system supports continuous operations with a direct drive concept, eliminating the need for additional aggregates like air compressors, thus ensuring energy efficiency. Its robust construction and pressure shock resistance meet ATEX compliance, making it suitable for handling potentially explosive dusts, like those found in sugar or activated carbon black production. The ICX’s capabilities range from grinding materials with particle sizes of 0 to 10 mm and achieving throughput between 10 kg/h and 20,000 kg/h. The mill’s adaptable design includes a grinding chamber optimized for temperature-sensitive products, and it offers easy operation and maintenance with low noise emission. Customization options, such as configurable particle size limitation and material choices, ensure optimal performance across applications from cosmetic powders to industrial waxes.
Benefits
- Enhances energy efficiency by eliminating the need for additional air compressors.
- Offers precise and customizable particle size control for diverse applications.
- Supports ATEX compliance, ensuring safe operation with explosive materials.
- Facilitates easy cleaning and maintenance, minimizing operational downtime.
- Adapts to temperature-sensitive processing, preserving product integrity.
- Applications
- Chemicals,Food,E-pvc,Minerals,Inorganic pigments,Sugars,Cosmetics,Activated carbon black,Sweets,Milk powder,Wax,Varnishes,Pigments,Organic pigments,Lactose,Calcium carbonate,Pharmaceuticals
- End products
- Cosmetic powders,Mineral supplements,Epoxy resins,Pharmaceutical tablets,Food additives,Pvc granules,Toothpastes,Carbon black fillers,Confectionery coatings,Milk-based supplements,Dietary supplements,Varnish coatings,Industrial waxes,Paint pigments,Calcium carbonate fillers,Sugar crystals
- Steps before
- Drying,Purification,Emulsification
- Steps after
- Sterilization,Packing,Coating
- Input ingredients
- brittle materials,sugar,lactose,milk powder,calcium carbonate,inorganic pigments,organic pigments,varnishes,minerals,E-PVC,wax
- Output ingredients
- superfine powders,fine classified particles
- Market info
- Neuman & Esser Group is known for its expertise in manufacturing compressors and grinding systems. They hold a strong reputation for providing durable, high-quality engineered-to-order equipment, particularly in the oil and gas, chemical, and energy industries.
- Particle size limitation
- 5 μm – 50 μm
- Throughput
- 10 kg/h – 20,000 kg/h
- Mill power
- 2 kW – 600 kW
- Air quantity
- 100 m³/h – 40,000 m³/h
- Feed material particle size
- 0 – 10 mm
- Grinding chamber diameter
- 150 mm – 2,000 mm
- Energy Efficiency
- Energy-saving grinding system
- Pressure shock resistance
- PSR 11 for ATEX-compliant systems
- Operation and Cleaning
- Easy operation and maintenance
- Automation level
- Manual / PLC / SCADA
- Cleaning method
- CIP / Manual
- Batch vs. continuous operation
- Batch / Inline Continuous
- Energy efficiency
- Low kWh/kg
- Abrasion resistance
- Yes
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Cleanability
- Easy cleaning and maintenance
- Explosive Dust Types
- Sugar,activated carbon black
- Mill power
- 2 kW – 600 kW
- Grinding chamber diameter
- 150 mm – 2,000 mm
- Discharge method
- Dry superfine grinding
- Throughput
- 10 kg/h – 20,000 kg/h
- Compact footprint
- Energy-efficient grinding system
- Integration with ATEX-compliant systems
- Available as PSR 11 model
- Customization for temperature-sensitive product handling
- Optimized grinding chamber design
- Pressure shock resistant model
- Yes