Ultrafine classifier for soft to medium-hard mineral processing
Achieve exceptional particle precision with an ultrafine classifier that optimizes mineral processing by enhancing throughput and minimizing energy use, ensuring every product—from cosmetic powders to battery electrodes—is produced to exact specifications and quality standards.
Classifies and Processes Fine Powders and Granules
The Turbo Twin Double TTD from Hosokawa Alpine stands out as an exemplary classifier mill, adept at ultrafine classification of powders and granules. Leveraging its patented Turbo Twin wheel geometry, it facilitates high throughput and precise classification, reaching fineness levels up to d97= 3.0 μm. With six machine sizes available, it suits varied capacities, up to 120 m/s peripheral speeds, perfect for industries like chemicals, food, and minerals. This equipment is engineered for energy saving, achieving up to 25% reduced power consumption through a low pressure drop. The TTD is PLC-controlled for smooth integration into existing workflows and designed with maintenance in mind, featuring a double flooded fine material outlet to simplify upkeep. Fabricated for robustness, it is compliant with industry standards and available in materials suited for chemical resistance, supporting large-scale, continuous processing with customized configurations upon request.
Benefits
- Increases production efficiency with high fines recovery rates and minimal energy consumption.
- Enhances product quality by achieving precise ultrafine classifications up to d97= 3.0 μm.
- Simplifies maintenance with a design that eliminates the need for classifying wheel gap adjustments.
- Integrates seamlessly into existing lines with PLC-controlled operations.
- Adapts to various process scales with multiple machine sizes and customization options.
- Applications
- Industrial fillers,Dishwashing powder,Dry flue gas cleaning,Lithium-ion batteries,Crop protection agents,Minerals,Technical ceramic,Sweeteners,Chemicals,Food,Flame retardants,Kaolin,Medicinal herbs,Luxury foods,Pharma,Low energy solutions,Fertiliser,Spices,Additive manufacturing metal,Tea,Animal feed,Special flours,Additive manufacturing polymer,Titanium dioxide,Industrial wax,Sugar,Recovered carbon black,Metals,Dolomite,Cocoa processing,Talcum,Recycling,Calcium carbonate,Lignin,Thickening agents,Roots,Protein shifting,Hard minerals,Lactose,Dairy products,Barite
- End products
- Detergent powders,Lignin-based plasticizers,Gourmet chocolate,Ceramic brake pads,Herbicide formulations,3d printed polymer objects,Battery electrodes,Npk fertilizers,Pvc compounds,Flue gas treatment additives,Cosmetic powders,Baking flour,Dishwasher detergent tablets,Confectionery sugar,3d printed metal components,Animal feed granules,Paper coating pigments,Ceramic tiles,Recycled carbon black for tires,Sugar cubes,Titanium dioxide pigment for paints,Herbal tea blends,Whey protein,Ground spices,Candle wax,Talcum powder,Barium sulfate paint,Almond flour,Root extracts,Fireproof curtains,Beverage sweeteners,Chocolate powder,Corn syrup,Lactose powder,Porcelain
- Steps before
- Grinding,Mixing,Pre-Crushing,Pneumatic Conveying
- Steps after
- Packing,Compaction,Coating,Tablet Pressing
- Input ingredients
- soft minerals,medium-hard minerals,Calcium carbonate (GCC),Talcum,Dolomite,Barite,Kaolin
- Output ingredients
- ultrafine powders,superfine powders,industrial fillers
- Market info
- Hosokawa Alpine is known for its expertise in manufacturing advanced process equipment and systems for powder and particle processing technology. It has a strong reputation for innovation, quality engineering, and customer-focused solutions in various industries.
- Cut point
- 3–45 µm
- Peripheral speed
- up to 120 m/s
- Classification range
- d97= 3 µm to d97= 45 µm
- Machine sizes
- 200,315,500,630,800,1000
- Energy savings
- up to 25%
- Throughput rate
- High
- Working mechanism
- Ultrafine classification
- Integrated steps
- High throughput rates
- Batch vs. continuous operation
- Continuous
- Energy efficiency
- 25% savings
- Maintenance simplification
- No classifying wheel gap adjustment needed
- Material supply
- Direct to classifier wheel
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact and functional design
- Discharge method
- Double flooded fine material outlet
- Control panel type
- Not specified
- Compact and functional design
- Yes
- Machine sizes available
- 200,315,500,630,800,1,000