Semi-automatic powder filling system for food products

Achieve precise and flexible filling for food powders and granules with a compact, semi-automatic system, designed for easy adaptation to diverse packaging formats without compromising product integrity.

Fills, Packs, and Seals Powder and Granular Products

The GEA SmartFil M1 is a versatile powder filling and packing system designed by GEA, catering to the needs of food, beverage, and pharmaceutical manufacturers. This system stands out for its modular approach, allowing for seamless adaptation to various packaging formats, including fine powders and coarse granular products. Equipped with configurable product metering options such as vertical auger and vibratory feeder, you can efficiently fill products into open-mouth bags, boxes, or drums. With its semi-automatic operation, the SmartFil M1 is perfect for low-capacity applications, ensuring quick and safe packaging while minimizing contamination risks with its sealed filling head.

The SmartFil M1 integrates easily into production lines with its ergonomic, height-adjustable conveyor system, which facilitates rapid product and packaging changes. It offers several sealing options, including heat sealing and impulse sealing, to match your packaging requirements. Constructed from durable stainless steel, this equipment promises low maintenance and longevity. The simple operator interface allows you to swiftly adjust filling parameters and closing functions, ensuring operational efficiency. Additionally, an optional deaeration probe can improve product consolidation, making the GEA SmartFil M1 an adaptable and robust choice for diverse filling needs.

Benefits

  • Enhances packaging flexibility with adjustable configurations for different product types.
  • Minimizes contamination risk through a sealed filling head, ensuring product safety.
  • Streamlines operations with an ergonomic design and quick-change conveyor system.
  • Reduces labor requirements with semi-automatic operation and easy interface.
  • Lowers maintenance costs with durable stainless steel construction.

General


Applications
Fine powders,Granular products,Coarse granular products,Food powders
End products
Powdered milk,Spice blends,Dried soup mix,Cocoa powder,Sugar,Infant formula,Powdered drinks,Nutritional supplements,Baking soda,Protein powder,Flour,Seasoning blends,Instant coffee
Steps before
Product formulation,Mixing,Sieving
Steps after
Sealing,Labeling,Distribution
Input ingredients
fine powders,coarse granular products,granular products,food powders
Output ingredients
filled bags,filled boxes,filled drums,sealed bags,sealed packaging
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Filling Configuration
Semi-automatic
Filling Volume
Varies with bag size
Product Metering Options
Vertical auger / Horizontal vibratory feeder
Filling Speed
Low-capacity
Sealing System
Continuous heat sealing / Impulse sealing
Bag Type
Open-mouth bags / Boxes / Drums
Automation
Semi-automated
Construction Material
Stainless Steel
Conveyor System
Height adjustable
Cleaning Method
Easy maintenance (implied by low maintenance)
Deaeration Probe
Optional
Filling Accuracy
Based on metering system choice
Sealing Method
Glue reactivation / Sewing
Bag Closing System
Foldover sealer / Impulse sealer
Operator Interface
Configurable
Bag Preparation
Manual (using bag preparation station)

Operating Characteristics


Working mechanism
Bag filling with metering auger
Automation level
Semi-automatic
Batch vs. continuous operation
Batch
Changeover time
Fast due to height adjustable conveyor system
Cleaning method
Manual

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Product granularity
Fine powders to coarse granular products
Product compatibility
Powdered and granular
Product consolidation
Optional deaeration probe

Physical Characteristics


Machine footprint
Compact
Discharge method
Footswitch operation with conveyor assist
Control panel type
Simple operator interface
Feed method
Metering auger / Vibratory feeder
Bag clamping method
Footswitch operation
Sealing method
Heat sealing / Impulse sealing / Sewing

Custom Options


Metering System
Vertical auger / Horizontal vibratory feeder
Packaging Format
Open-mouth bags,Boxes,Drums
Sealing and Closing System
Continuous heat sealing / Sewing / Impulse sealing
Conveyor System
Height adjustable
Deaeration Probe
Optional