Industrial rotary feeder for powder and agglomerates

Achieve seamless integration in your production line with a robust solution that manages the precise feeding and discharge of powdery and agglomerated materials, ensuring high torque and adaptability under differential pressure conditions.

Feeds and Discharges Powders with Cutting and Loosening Functions

The PFC Process Rotary Feeder from Zeppelin Systems is engineered to enhance the efficiency of feeding and discharging powders and agglomerated products, addressing high torque requirements with precision under differential pressures up to 1.5 bar (g). Its robust design, featuring a reinforced aluminum housing and stainless steel cutting application, ensures durability and process safety in demanding industrial environments.

Engineered for diverse applications, from rubber compounds to milk powder and acrylic paints, this rotary feeder handles continuous operations with automatic rotation reversal to prevent blockages. An integrated output assistant system injects gas to loosen material within the rotor pocket, maintaining smooth flow. Material handling is optimized with a wear-resistant stellite welded cutting edge.

The PFC rotary feeder accommodates extreme temperatures ranging from -20°C to +120°C and complies with ATEX certification, making it suitable for the food, rubber, and plastics industries. Maintenance is minimized through a simple mechanical seal design, precise gap construction, and absence of hydraulic components. Customizable configurations and options are available to meet specific production needs, ensuring seamless integration into existing processing lines.

Benefits

  • Enhances process efficiency with automatic torque-responsive rotation to prevent blockages.
  • Reduces maintenance downtime with a robust, wear-resistant design.
  • Facilitates precise control of material flow under differential pressures up to 1.5 bar (g).
  • Supports varied applications in demanding industries such as food, rubber, and plastics with high torque capabilities.
  • Complies with ATEX certification for safe operation in potentially explosive environments.

General


Applications
Agglomerated products,Rubber and tire industry materials,Food industry materials,Plastics,Powders,Dispersion paints
End products
Tea blends,Acrylic paints,Rubber compounds,Sugar,Cement powder,Tire treads,Milk powder,Talcum powder,Plastic pellets
Steps before
Storage in discharge containers,Mixing,Blending
Steps after
Feeding to processing line,Discharge to next production stage,Packing
Input ingredients
powders,agglomerated products
Output ingredients
powders,agglomerated products
Market info
Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.

Technical Specifications


Feed type
Powder / Agglomerated products
Differential pressure
Up to 1.5 bar (g)
Mechanical design pressure
Up to 10 bar (g)
Mechanical temperature resistance
-20 to +120°C
Torque
High torque with cutting function
Material
Aluminum housing with stainless steel components
Rotation direction
Automatically changing at defined torque
Seal type
Mechanical seal with soft counter-ring
Flange joints
DIN 2501 PN10 FF / ANSI 150 lbs FF

Operating Characteristics


Working Mechanism
Feeding and discharging powders
Torque Handling
High torque with cutting function
Differential Pressure Capabilities
Up to 1.5 bar (g)
Rotation Direction
Automatically changing rotation
Simulated Forward/Backward Operation
Adjustable torque
Output Assistance System
Bulk material loosening via gas
Leakage Control
Low leakage with optimized gap design
Temperature Resistance
-20 to +120°C
Process Heating
Temperature monitoring
Mechanical Design Pressure
Up to 10 bar (g)

Material Compatibility


Abrasion resistance
High
Corrosive resistance (e.g. acids)
Yes
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Dependent on configuration
Discharge method
Feeding and discharge for powders and agglomerated products
Construction material
Robust aluminum housing with stainless steel cutting application
Rotor design
Reinforced rotor with direction reversal
Flange joints
Bored in accordance with DIN 2501 PN10 FF or ANSI 150 lbs FF
Temperature resistance
High mechanical temperature resistance from -20 to +120°C
Seal design
Minimal wearing of seals with mechanical seal and soft counter-ring
Gap design
Optimal,customized gap design for low leakage
Size range
PFC 565 to PFC 850
Operation pressure
Differential pressure up to 1.5 bar (g),Mechanical design pressure up to 10 bar (g)
Output assistant system
Gas-injected emptying rotor pocket

Custom Options


Control panel type
Touchscreen / Push-button
Integration possibilities
PLC / SCADA
Discharge method
Gravity / Pneumatic
Rotor material
Stainless Steel / Aluminum
Drive type
Electric / Non-hydraulic
Size options
PFC 565 to PFC 850
Rotation direction
Automatic forward/backward