Vacuum powder sampler for particle size distribution control

Ensure precise quality control with a vacuum powder sampler designed to deliver representative samples crucial for accurate particle size distribution analysis, mitigating production losses and enhancing process efficiency.

Efficiently Samples Powders for Quality Analysis

The GEA Vacuum Powder Sampler is a pivotal solution for accurate particle size distribution analysis in powder processing. This system operates on dynamic sampling principles, removing samples from moving powder bulks to ensure they are truly representative of the entire batch. Ideal for use in the food, dairy, and nutraceutical sectors, it is tailored for applications ranging from milk and yogurt powders to protein shakes and baking ingredients. The sampler is designed to handle a range of powder types, integrating seamlessly into existing systems with options for both fully integrated and stand-alone operation. Controlled via PLC, the sampler offers remote sampling location flexibility, including different floor levels if necessary. Its simplicity in operation—featuring straightforward push-button controls and a touch-panel interface—ensures ease of use. Constructed with robustness in mind, it supports plant efficiency by minimizing sampling errors, thereby reducing waste and ensuring consistent quality control. Custom configurations are offered to suit specific needs, backed by comprehensive engineering support.

Benefits

  • Ensures accurate quality control by providing representative powder samples, reducing batch rejections.
  • Enhances operational efficiency with flexible remote sampling capabilities tailored to your plant layout.
  • Reduces labor involvement and improves safety through intuitive push-button and touch-panel operation.
  • Maintains consistent production quality by integrating seamlessly with existing powder processing lines.
  • Supports sustainability with energy-efficient design and reduced material wastage.

General


Applications
Food,Mixtures,Ingredients,Sugar,Nutraceuticals,Cereals,Flour,Starch,Salt,Dairy
End products
Spice blends,Table salt,Cornflakes,Cornstarch,Granulated sugar,Protein shakes,Vitamin supplements,Cake flour,Milk powder,Whey protein powder,Yogurt powder,Baking tarts,Glucose powder,Muesli
Steps before
Powder storage,Powder handling,Powder filling
Steps after
Particle size distribution analysis,Packing,Inert atmosphere packing
Input ingredients
powder bulk,powder from storage hopper,powder from handling vessel
Output ingredients
powder samples,representative powder sample
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Particle Size Distribution Control
Essential for high-quality production
Operation Mode
Stand-alone or integrated
Sampling Method
Vacuum sampling from hoppers or silos
Sampling Point Location
Powder storage hopper or similar vessel
Remote Sampling Station
Possible to locate on different floors
Control System
PLC control with operator interface
Operation Interface
HMI touch-panel

Operating Characteristics


Working Mechanism
Vacuum Sampling
Batch vs. Continuous Operation
Batch
Integrated Steps
Sampling from hoppers or silos
Automation Level
PLC-controlled
Cleaning Method
Manual / CIP
Flexible Sampling Location
Remote sampling station

Material Compatibility


Cleanability
Yes
Density/particle size
Variable

Physical Characteristics


Machine footprint
Customizable
Discharge method
Sample point in hopper or handling vessel
Control panel type
HMI touch-panel operation
Compact footprint
Cabinet mounted system

Custom Options


Control panel type
HMI touch-panel
Integration possibilities
Stand-alone system for integration by others
Operation
Simple push-button operation
Cabinet mounting
Cabinet mounted system