Integrated pickup station for bagged products and big bags

Streamline the handling and transition of bulk materials with this versatile pickup station, designed to seamlessly integrate bagged products and big bags into various processing lines, ensuring smooth, efficient, and eco-friendly operations.

Loads and Discharges Bulk Materials Efficiently

The Combined Pickup Station from AZO GmbH & Co. KG provides an efficient solution for bulk material processors in food, chemical, pharmaceutical, agriculture, and packaging industries. This station expertly channels bagged and big bag materials into enclosed production systems, enhancing both operational flow and environmental consideration. Equipped with auxiliary vibration devices, it handles flow-resistant materials such as flour, sugar, and cement powder with ease.

Operational flexibility is highlighted by the station’s ability to accommodate both manual and automated loading and discharging processes. Integration with downstream systems is seamless, thanks to optional textile insert winding and low-level indications for timely bag changes. Energy efficiency is achieved through optimized motor controls, reducing consumption significantly during operation.

Built for robust use, the Combined Pickup Station ensures minimal residue discharge via its efficient design. Constructed with durable materials, it provides the necessary corrosion resistance required for chemical processing environments. With optional configurations and customizations, AZO offers engineering support to meet specific plant requirements, ensuring that each unit is capable of handling up to 50 tons per hour of varied products such as plastic granules, detergent powders, and grain seeds.

Benefits

  • Enhances operational efficiency by accommodating both bagged and big bag materials.
  • Minimizes labor costs through combined manual and automated options.
  • Increases energy efficiency with optimized vibration technology for flow-resistant materials.
  • Reduces material waste and ensures cleanliness with minimal residue discharge.
  • Integrates seamlessly into existing systems, promoting a streamlined production line.

General


Applications
Big bags,Eco-friendly transportation,Flow resistant materials,Bulk materials,Packaging systems,Sacks
End products
Detergent powders,Powdered milk,Chemical powders,Cement powder,Sugar,Grain seeds,Plastic granules,Flour,Coffee beans,Starch,Textile fibers
Steps before
Purification,Drying,Grinding
Steps after
Packing,Coating
Input ingredients
bagged products,big bags,bulk materials,sacks
Output ingredients
discharged bulk materials,residue-free discharge,enclosed production systems,automated feeding systems
Market info
AZO is renowned for designing and manufacturing automated bulk material handling systems, specializing in mixer feeding, ingredient automation, and process control, known for their reliability and tailored solutions in the food, pharmaceuticals, and chemical industries.

Technical Specifications


Discharge Method
Vacuum extraction
Automation
Manual / Pneumatic lowering
Vibration Unit
Optional auxiliary vibration or massager
Bag Type
Sacks and Big Bags
Low Level Indication
Optional
Dust Extraction
Included with dimensioned filter
Loading Table
Available
Sack Tipping Hopper
Included

Operating Characteristics


Loading method
Manual / Pneumatic
Automation level
Manual / PLC-controlled
Residue-free discharge
Yes
Auxiliary devices
Vibration unit / Massager
Low-level indication
Optional
Dust extraction
Integrated

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container type
Big bag / Sack
Loading purpose
Automated feeding systems

Physical Characteristics


Bag handling capacity
Bagged products and Big bags
Discharge method
Gravity,vacuum,or vibration-assisted
Control panel type
Manual and pneumatic control
Compact footprint
Designed for ergonomic loading
Addition method
Mobile hoists for big bags
Flexing or massaging mechanism
Equipped with auxiliary vibration device

Custom Options


Control panel type
Manual / Pneumatic
Integration possibilities
Compatible with automated feeding systems
Discharge method
Vacuum extraction / Vibration unit / Massager
Textile insert winding device
Available as an optional extra