Ultrafine classifier for toner and pigments
Achieve unparalleled precision in classifying fine powders essential for high-quality toner and pigment production, ensuring optimal particle separation and minimal fine fractions. Maximize efficiency with low energy consumption and easy maintenance designed to handle demanding classification challenges effortlessly.
Classifies and Dedusts Powders with High Precision
The TSP and TTSP Ultrafine Classifiers from Hosokawa Alpine are engineered to address the demanding precision classification needs in various industries. They feature a patented dispersion method where feed material is transported through classifying air, achieving exceptional cut precision and minimal fine fractions. Designed for applications such as toner, pigments, and powder coatings, these classifiers support industries from fine chemicals to additive manufacturing.
The TSP model offers one-stage classification while the TTSP model enhances precision with two-stage classification, improving throughput and loading factors. Operating continuously, they maintain low pressure loss, reducing the need for large motors and ensuring energy efficiency. Constructed in stainless steel, these units facilitate easy disassembly and quick cleaning, reducing downtime. Available in various sizes, they can be tailored to specific needs, and comply with stringent health and safety standards, making them suitable for sensitive applications. Perfect for fine chemical producers, pharmaceutical manufacturers, and powder coating industries seeking reliable, efficient classification solutions.
Benefits
- Achieves high-purity powder with precise particle size distribution.
- Increases production efficiency with double-stage classification in the TTSP model.
- Lowers operational costs through reduced energy consumption and minimized pressure loss.
- Simplifies maintenance with easily disassembled components for rapid cleaning.
- Enhances process compatibility with stainless steel construction and multiple configuration options.
- Applications
- Dishwashing powder,Cosmetics,Toner,Lithium-ion batteries,Crop protection agents,Pigments,Minerals,Technical ceramic,Plastic mouldings,Sweeteners,Talc,Chemicals,Fertiliser,Medicinal herbs,Luxury foods,Films,Additive manufacturing metal,Spices,Tea,Animal feed,Additive manufacturing polymer,Titanium dioxide,Industrial wax,Recovered carbon black,Special flours,Sugar,Cocoa processing,Composite materials,Powder coatings,Lignin,Thickening agents,Roots,Extruded materials,Hard minerals,Tablets,Lactose,Dairy products
- End products
- Ceramic brake pads,Laser printer toner,Powdered sugar,Sunscreen creams,Polyethylene extruded pipes,Paraffin candles,Liquid glucose syrup,Polymer 3d-printed medical devices,Dishwasher detergent tablets,Insecticides,Saffron,Powdered paint for outdoor furniture,Recyclable plastic bottles,Whey protein concentrate,Metal 3d-printed aerospace parts,Baby talcum powder,Herbal tea blends,Pharmaceutical ibuprofen tablets,Gluten-free baking flour,Porcelain tiles,Electric vehicle battery anodes,Carbon-fiber composites,Paper additives,Chocolate powder,Cornstarch,Inkjet printer dye,Foundation makeup,Chicken feed pellets,Biodegradable film wraps,Nitrogen-rich granules,Ginger root powder,Asphalt carbon mixture,Gold-infused confectionery
- Steps before
- Purification,Grinding,Mixing,Drying
- Steps after
- Dedusting,Particle Size Analysis,Packing
- Input ingredients
- toner,powder coatings containing titanium dioxide,feed material
- Output ingredients
- dedusted coarse material,fine fraction <2 - 5 µm,dust,coarse particles
- Market info
- Hosokawa Alpine is known for its expertise in manufacturing advanced process equipment and systems for powder and particle processing technology. It has a strong reputation for innovation, quality engineering, and customer-focused solutions in various industries.
- Motor power
- 3-200 kW
- Air flow rate
- 500-7200 Nm³/h
- Scale-up factor
- 0.4-2.5
- Precision of cut
- High
- Loading factor
- High
- Pressure loss
- Low
- Classification stage
- One or two-stage
- Particle size distribution
- Steep
- Operating principle
- Classifying wheel
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- Cleaning method
- CIP / Manual
- Cleaning accessibility
- Hinge-back housing for easy cleaning
- Energy efficiency
- Low energy input,optimized for processing low fusion point products
- Classification stage
- One-stage / Two-stage
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Classification Stages
- One/Two-stage
- End-product Quality Control
- Coulter Counter
- Dust Removal
- Toner,Titanium Dioxide
- Machine footprint
- Compact
- Control panel type
- User-friendly
- Discharge method
- Coarse and fine product routing
- Hinge-back housing
- Easy access for cleaning
- Material
- Stainless steel
- Polish level
- Ra 0.8 µm