Continuous sugar dissolver for beverage production
Optimize your production line with a system that efficiently dissolves sugar crystals, reducing energy consumption and operational costs while ensuring precise concentration levels for consistent quality in still drinks, carbonated beverages, and confectionary products.
Dissolves and Mixes Sugar for Liquid Products
The Tetra Pak® Continuous Sugar Dissolver effectively addresses the challenges of high-volume sugar integration in liquid food and beverage production. By employing a patented injector system combined with a radial jet mixer, it continuously dissolves crystalline sugar in water, achieving concentrations of up to 65°Brix. Capable of processing 7,000, 15,000, or 25,000 liters per hour, the system is a key asset for efficient production of still drinks, carbonated beverages, ketchup, jam, and a variety of confectionery and dairy products. Its smart hydraulic conveying technology reduces energy consumption by 25% through lower dissolving temperatures and offers unmatched flexibility in plant layout by accommodating several sugar feeding points. The unit’s advanced °Brix set point control maintains precise sugar concentrations, optimizing raw material use and reducing waste. Designed for seamless integration, the Tetra Pak® dissolver’s automatic operations and filling capabilities ensure minimal operator intervention, while negating the need for ATEX requirements due to isolated placement options. Ideal for food, beverage, confectionery, and dairy processors, this solution stands out for its energy efficiency and operational versatility.
Benefits
- Minimizes operational costs with efficient energy use and reduced temperature requirements.
- Allows flexible plant layout through independent sugar feeding points and hydraulic conveying.
- Ensures precise product quality with advanced °Brix accuracy for consistent sugar concentration.
- Increases production efficiency with continuous and automated sugar dissolving and mixing.
- Reduces capital investment and maintenance demands by eliminating ATEX requirements.
- Applications
- Carbonated beverages,Ketchup,Confectionary products,Jam,Still drinks,Formulated dairy products
- End products
- Lemonade,Dairy desserts,Milk chocolate,Strawberry jam,Hard candies,Flavored yogurt,Sparkling water,Cola,Tomato ketchup
- Steps before
- Crystallization,Sugaring,Big Bag unloading,Silo feeding
- Steps after
- Filling,Packaging,Bottling,Canning
- Input ingredients
- crystalline sugar,water
- Output ingredients
- sugar solution,still drinks,carbonated beverages,ketchup,jam,confectionary products,formulated dairy products
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Capacity
- 7,000–25,000 L/h
- Concentration
- Up to 65°Brix
- Energy Reduction
- 25%
- Dosing Accuracy
- Guaranteed °Brix accuracy
- Automation
- Automatic filling and control
- Dissolving Temperature
- Lowered for energy efficiency
- Integration
- Flexible layout with multiple feeding points
- Working Mechanism
- Continuous
- Energy Efficiency
- Reduced by 25%
- Automation Level
- Automatic
- Integration Flexibility
- Flexible plant layout
- Temperature Management
- Lower dissolving temperature
- Flow Type
- Inline Continuous
- Control System
- Advanced °Brix set point control
- Cleaning Method
- Automatic filling
- Automation Level
- PLC
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact
- Tank shape
- Cylindrical
- Feed method
- Hydraulic conveying
- Discharge method
- Automatic filling
- Control panel type
- Automated with PLC control
- Integration possibilities
- Flexible integration and placement
- Hydraulic conveying
- Flexible plant layout