High-shear mixer granulator for pharmaceutical production start-up
Effortlessly achieve optimal granule consistency and yield with a compact solution that integrates seamlessly into your production line, ensuring precise mixing and granulating processes for consistent product quality in every batch.
Mixes and Granulates Small Batch Products
The P100 High-Shear Mixer Granulator from DIOSNA is an essential solution for industries like food, pharma solids, cosmetics, feed, and fine chemicals, where precise mixing and granulating are crucial. This compact unit excels in producing even mixtures and granulates across smaller batch processes, covering 30% to 90% of its total 120-liter volume. The mixer is designed with highly efficient mixing tools and a vessel geometry that promotes optimal product flow. It integrates seamlessly into various production settings, whether placed freely or against a technical zone wall, complying with ATEX requirements for safe operations under inert conditions. Known for its energy-efficient operation, the P100 is pressure shock resistant and includes features for easy cleaning, such as a swing-open spout housing. Ideal for producing granulated sugar, pharmaceutical tablets, face cream bases, and more, it adapts reliably to your production demands with flexible installation options and sturdy design.
Benefits
- Ensures consistent product quality with reliable high-shear mixing capabilities.
- Optimizes space utilization with its compact, pressure-resistant design.
- Increases operational safety by meeting ATEX requirements for inert applications.
- Simplifies maintenance and reduces downtime with easy-to-clean swing-open spout housing.
- Offers installation flexibility, adapting to diverse production environments seamlessly.
- Applications
- Food,Feed,Dough,Fine chemicals,Pharma solids,Pre-dough,Cosmetics
- End products
- Sourdough starter,Pharmaceutical tablets,Granulated sugar,Pizza dough mix,Animal feed pellets,Chemical catalysts,Face cream base
- Steps before
- Pre-Dough Preparation,Raw Material Weighing,Initial Mixing
- Steps after
- Tablet Pressing,Packaging,Further Coating
- Input ingredients
- pre-dough,dough,pharmaceutical solids,cosmetics ingredients,food materials,fine chemicals,starter cultures
- Output ingredients
- blends,granules,mixtures,pellets
- Market info
- Diosna is known for its expertise in manufacturing industrial dough mixing machines and systems, primarily for the bakery and food industries, showcasing a strong reputation for innovation, quality, and reliable engineered-to-order mixing solutions.
- Bowl sizes
- 120 L
- Speeds
- 1500
- 3000 min-1
- Production Space Width
- 1500 mm
- Production Space Depth
- 860 mm
- Production Space Height
- 1900 mm
- Control Cabinets Width
- 1200 mm
- Control Cabinets Depth
- 500 mm
- Control Cabinets Height
- 2200 mm
- Pneumatic Cabinets Width
- 800 mm
- Pneumatic Cabinets Depth
- 500 mm
- Pneumatic Cabinets Height
- 2200 mm
- Pressure Shock Resistant Design
- Yes
- Working mechanism
- Mixing. Granulating.
- Batch vs. continuous operation
- Batch
- Changeover time
- Not specified
- Cleaning method
- Easy cleaning with swing-open spout housing
- Cleanability
- Easy cleaning thanks to swing-open spout housing
- Pressure shock resistance
- Pressure shock resistant design
- Batch size flexibility
- 30% to 90% of total volume
- Control Cabinets Width
- 1200 mm
- Control Cabinets Depth
- 500 mm
- Control Cabinets Height
- 2200 mm
- Pneumatic Cabinets Width
- 800 mm
- Pneumatic Cabinets Depth
- 5000 mm
- Pneumatic Cabinets Height
- 2200 mm
- Compact installation options
- Freestanding or wall-mounted
- Pressure shock resistant design
- Yes