High-shear mixer granulator for pharmaceutical production start-up

Effortlessly achieve optimal granule consistency and yield with a compact solution that integrates seamlessly into your production line, ensuring precise mixing and granulating processes for consistent product quality in every batch.

Mixes and Granulates Small Batch Products

The P100 High-Shear Mixer Granulator from DIOSNA is an essential solution for industries like food, pharma solids, cosmetics, feed, and fine chemicals, where precise mixing and granulating are crucial. This compact unit excels in producing even mixtures and granulates across smaller batch processes, covering 30% to 90% of its total 120-liter volume. The mixer is designed with highly efficient mixing tools and a vessel geometry that promotes optimal product flow. It integrates seamlessly into various production settings, whether placed freely or against a technical zone wall, complying with ATEX requirements for safe operations under inert conditions. Known for its energy-efficient operation, the P100 is pressure shock resistant and includes features for easy cleaning, such as a swing-open spout housing. Ideal for producing granulated sugar, pharmaceutical tablets, face cream bases, and more, it adapts reliably to your production demands with flexible installation options and sturdy design.

Benefits

  • Ensures consistent product quality with reliable high-shear mixing capabilities.
  • Optimizes space utilization with its compact, pressure-resistant design.
  • Increases operational safety by meeting ATEX requirements for inert applications.
  • Simplifies maintenance and reduces downtime with easy-to-clean swing-open spout housing.
  • Offers installation flexibility, adapting to diverse production environments seamlessly.

General


Applications
Food,Feed,Dough,Fine chemicals,Pharma solids,Pre-dough,Cosmetics
End products
Sourdough starter,Pharmaceutical tablets,Granulated sugar,Pizza dough mix,Animal feed pellets,Chemical catalysts,Face cream base
Steps before
Pre-Dough Preparation,Raw Material Weighing,Initial Mixing
Steps after
Tablet Pressing,Packaging,Further Coating
Input ingredients
pre-dough,dough,pharmaceutical solids,cosmetics ingredients,food materials,fine chemicals,starter cultures
Output ingredients
blends,granules,mixtures,pellets
Market info
Diosna is known for its expertise in manufacturing industrial dough mixing machines and systems, primarily for the bakery and food industries, showcasing a strong reputation for innovation, quality, and reliable engineered-to-order mixing solutions.

Technical Specifications


Bowl sizes
120 L
Speeds
1500
3000 min-1
Production Space Width
1500 mm
Production Space Depth
860 mm
Production Space Height
1900 mm
Control Cabinets Width
1200 mm
Control Cabinets Depth
500 mm
Control Cabinets Height
2200 mm
Pneumatic Cabinets Width
800 mm
Pneumatic Cabinets Depth
500 mm
Pneumatic Cabinets Height
2200 mm
Pressure Shock Resistant Design
Yes

Operating Characteristics


Working mechanism
Mixing. Granulating.
Batch vs. continuous operation
Batch
Changeover time
Not specified
Cleaning method
Easy cleaning with swing-open spout housing

Material Compatibility


Cleanability
Easy cleaning thanks to swing-open spout housing
Pressure shock resistance
Pressure shock resistant design

Product type Characteristics


Batch size flexibility
30% to 90% of total volume

Physical Characteristics


Control Cabinets Width
1200 mm
Control Cabinets Depth
500 mm
Control Cabinets Height
2200 mm
Pneumatic Cabinets Width
800 mm
Pneumatic Cabinets Depth
5000 mm
Pneumatic Cabinets Height
2200 mm

Custom Options


Compact installation options
Freestanding or wall-mounted
Pressure shock resistant design
Yes