Sampler for powdered and granular bulk materials

Ensure precise sampling of powdered and granular materials under varied operational conditions, essential for quality control and consistency across production processes.

Accurately Samples Bulk Powders and Granulates

The Motan MPN Sampler is expertly designed by Zeppelin Systems for precise sampling of powdered and granular materials across various industries. This equipment’s standout feature is its ability to remove a defined sample size in each cycle, with adjustable plunger volume and stroke lengths tailored to specific operational needs. Thanks to its robust, stainless steel construction and PTFE mechanical seals, it operates efficiently in pneumatic conveying lines, even under pressures up to 1 bar(g) and within temperatures from -20 to +80°C. Industries such as chemical, food, plastics, and rubber, including tire manufacturers, will find this sampler indispensable for maintaining quality control. The sampler integrates seamlessly into production lines, facilitating both manual and pneumatic operations to provide accurate sample collection from bulk flows. Its compliance with DIN and ANSI standards, along with ATEX conformity, ensures safety and reliability even in demanding environments. Durability is enhanced by a low-maintenance design, supported by universal sample receptacle connectivity and easy installation due to pre-piped electro-pneumatic systems. For customizable configurations and project-specific adaptations, engineering support is available to align with your production requirements.

Benefits

  • Ensures precise, reliable sampling for enhanced quality control across various industries.
  • Adapts seamlessly to existing systems with flexible installation and universal connectivity.
  • Minimizes maintenance with durable construction and easy-clean materials.
  • Complies with safety standards to ensure secure operation in high-pressure environments.
  • Customizable sampling capacity and operation modes to meet specific production needs.

General


Applications
Tire materials,Powdered bulk materials,Free-flowing powders,Food ingredients,Coarse-grained powders,Plastics,Chemical materials,Granular bulk materials,Rubber,Standard granulates
End products
Detergent powders,Protein powders,Nutraceutical powders,Rubber compounds,Cement powder,Tire treads,Food additives,Beverage powders,Pvc granules,Spices,Gelatin powders,Silicon granules,Sugar granules,Plastic pellets,Fertilizer granules
Steps before
Storage,Conveying,Blending
Steps after
Quality Control,Packaging,Further Processing
Input ingredients
powdered bulk materials,granular bulk materials,free-flowing fine-grained powders,coarse-grained powders,free-flowing standard granulates,moving bulk material column,non-moving bulk material column
Output ingredients
samples of bulk materials
Market info
Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.

Technical Specifications


Sample size
Approximately 80 to 200 cm³
Stroke lengths
Four different lengths available
Operational pressure
Up to 1.0 bar (g)
Temperature resistance
-20 to +80°C
Flange joints standard
DIN 2501 PN10 FF or ANSI 150 lbs FF
Mechanical design pressure
-1.0 to 3.0 bar (g)
Control type
Pneumatic or manual

Operating Characteristics


Sample Size Control
Adjustable by timer and strokes
Pneumatic or Manual Control
Pneumatic / Manual
Automation Level
Electro-pneumatic pre-piped
Pressure Range
Up to 1.0 bar (g)
Temperature Resistance
-20 to +80°C
Installation
Direct installation possible
Cleaning Method
Durable and low-maintenance design

Material Compatibility


Abrasion resistance
Yes
Cleanability
Yes
Corrosive resistance (e.g. acids)
Yes (Stainless steel construction)
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Sample connectivity
Clamp connection with hose coupling and clamp

Physical Characteristics


Compact design
Robust,compact design
Construction material
Stainless steel
Temperature resistance
-20 to +80°C
Plunger volume
80 to 200 cm³
Pressure range
-1.0 to 3.0 bar (g)
Flange connection
DIN 2501 PN10 FF or ANSI 150 lbs FF
Sample receptacle connectivity
Clamp connection with hose coupling and clamp

Custom Options


Control Mode
Pneumatic or Manual Control
Sample Size Adjustment
Timer-Based Individual Adjustment
Plunger Sizes
Two Options Available
Stroke Lengths
Four Options Available