Automatic popcorn ball forming equipment

Streamline your snack production with high-speed, precise popcorn ball forming technology, ensuring consistent shape and quality in every batch, whether creating standard or festive themed products.

Forms and Molds Popcorn Balls

The Model M563 Popcorn Ball Machine from AC Horn Manufacturing is designed to enhance efficiency and uniformity in popcorn ball production. This PLC-controlled machine, with servo motor drive, forms up to 72 sugar popcorn balls or 45 caramel balls per minute. It features food-grade UHMW Polyethylene forming cups, ensuring precision in creating both standard and holiday-shaped popcorn balls.

Ideal for snack and confectionery applications, it integrates seamlessly into existing production lines, supporting high-speed operations crucial for large-scale manufacturers. Its stainless steel frame, hopper, and catch pans allow easy sanitation, while the heated hopper and internal agitators ensure proper texture and bonding of coated nuts and popcorn.

Engineered to meet diverse processing requirements, the M563 minimizes downtime with easy maintenance and offers customization to adapt to specific recipe needs. Suitable for food industry standards, this machine aids in maintaining consistent product quality.

Benefits

  • Enhances production efficiency by forming up to 72 popcorn balls per minute.
  • Simplifies cleaning and maintenance with stainless steel construction.
  • Maintains product consistency with precise molding using food-grade materials.
  • Adapts to seasonal demands with optional holiday shapes.
  • Reduces manual handling with automated, high-speed operation.

General


Applications
Japanese peanuts,Coated nuts,Snacks,Roasted nuts,Pellets,Nut butter,Chips,Sweets,Corn tortillas,Blanched peanuts,Popcorn
End products
Holiday-shaped popcorn balls,Caramel popcorn balls,Sugar popcorn balls
Steps before
Popping popcorn,Coating popcorn
Steps after
Cooling,Packing
Input ingredients
popcorn,sugar,caramel
Output ingredients
popcorn balls,sugar balls,caramel balls,holiday shape popcorn balls,different size popcorn balls
Market info
AC Horn Manufacturing is renowned for its expertise in manufacturing industrial equipment for food processing, particularly in nut processing, popping equipment, and material handling systems, known for high-quality engineering and reliable performance in demanding industrial applications.

Technical Specifications


Speed
Up to 72 balls per minute
Capacity
72 Sugar Balls/minute
Capacity
45 Caramel Balls/minute
Automation
PLC and servo motor drive
Material
Stainless steel
Forming cup material
Food grade UHMW Polyethylene
Optional features
Forms for holiday shapes and different size balls

Operating Characteristics


Automation level
PLC
Batch vs. continuous operation
Batch
CIP/SIP
Easy sanitation
Cleaning method
Manual

Material Compatibility


Biological compatibility
Food grade UHMW Polyethylene
Cleanability
Stainless steel construction
Corrosive resistance (e.g. acids)
Stainless steel

Physical Characteristics


Material
Stainless Steel
Frame Construction
Stainless Steel
Hopper Material
Stainless Steel
Forming Cups Material
Food Grade UHMW Polyethylene
Control panel type
PLC and Servo Motor Drive
Customization Options
Optional Holiday Shapes

Custom Options


Control panel type
PLC and servo motor drive
Forming cup material
Food grade UHMW Polyethylene
Optional forms
Holiday shapes and different size balls