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bossar-bvh-pouch-packaging

Bossar BVH Pouch Packaging

Bagging is the process of packaging measured portions of a product into bags that protect it from spoilage, enable easy and safe transportation, and secure the product against tampering and pilferage. The choice of bagging equipment depends on the desired mass or volume per bag, the flow characteristics of the product, and bag construction and design. Bags vary in size from small sachets to bulk flexible containers. Bagging systems are often the last processing step that is generally integrated into a production line.

Bagging

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

<span style="font-weight: 400">At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with </span><span style="font-weight: 400">chemicals or hazardous substances since they can be potentially dangerous to human health. </span>

Packing

Milk can be consumed as a stand-alone product (whole, low-fat or skim) or can be the starting point for food industry products such as cheese, butter, yogurt, condensed milk, and ice cream. In order to process milk and other dairy products, you need specialized dairy production equipment which then encapsulates different processes such as pasteurization, homogenization, and fermentation.

Dairy

Detergents are cleaning agents that help remove dirt and grease from porous and non-porous surfaces. Industrial production of detergents began after World War I. Still, it was after the 1950s and 1960s that the detergent industry grew exponentially due in part to the development of new detergent manufacturing equipment.

Detergents

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

Food

<span style="font-weight: 400">Cocoa production and the cocoa industry uses industrial processing technology to process and manufacture high quality cocoa products in many different forms. Did you know that cacao cultivation goes back centuries - to be specific, about 5300 years? </span><span style="font-weight: 400">This plant, with its long history, is also known for its versatile usage. From </span><span style="font-weight: 400">cocoa nips to cocoa butter, cocoa becomes a base to produce multiple products, ranging from food products to cosmetics. As you may already know, chocolate products are all made from cocoa as well. Hence, depending on what you intend to produce as the end product, as well as your recipe, your cocoa processing equipment line may change.</span>

Cocoa

Healthcare products are goods or services used to improve, maintain or prevent the deterioration of health or ease the consequences of illness. Healthcare products include a wide range of goods, from hospital clothing, over plasters, wound care products and diagnostic devices. These products must be clean and contamination-free, which is achieved with strictly regulated healthcare equipment.

Healthcare products

There is a pasta type for every mood. Curly, straight, ridged, or smooth, pasta has quickly grown into a staple food. The simple combination of milled wheat and water is transformed by pasta making equipment into a rainbow of shapes, colors, and sizes. But producing pasta with the right firmness, elasticity, and color profile is as intricate a process as preparing an authentic lasagna.

Pasta

A pouch is a small bag made from a single layer or a multi-layered laminate of paper, foil, and plastic films. The choice of pouch packaging equipment depends on the type of pouch, physical form of the product to be packaged, desired dimensions or volume of the pouch, and whether pouch forming is required or pre-formed pouches will be used. Specialized equipment may be required for the inclusion of a dispensing spout in the pouch or to make the pouch retortable.

Continuous

Industrial

In the food and dairy industry, efficient and flexible packaging solutions are crucial when dealing with diverse product ranges. Meeting the demands of producing various pouch sizes and shapes while maintaining high production speeds can be challenging.
<h2>Create customizable stand-up pouches efficiently</h2>
The Kompakta from IMA Group is a linear pouch making system designed to form stand-up pouches from pre-printed reels. What sets the Kompakta apart is its versatility in creating pouches of various shapes and sizes, providing maximum freedom to customize pouch designs. The system features high-speed reel replacement, automatic material unwinding, punching, cutting, and sealing processes. With capabilities to produce up to 400 pouches per minute, Kompakta ensures efficient production with minimal downtime, thanks to its quick and simple size changeover mechanism. The standard equipment includes an end-of-line packer to organize pouches into rows for seamless insertion into boxes or trays, further enhancing productivity. Kompakta is suitable for a wide range of materials, including triplex and quadruplex films, and supports pouch heights from 100 to 200 mm and widths from 70 to 150 mm.

Stand-up pouch making system

Cutting

Packaging

Punching

Sealing

In the food and dairy industries, ensuring high efficiency and superior quality while filling and sealing pouches is critical. This requires a system that can manage various pouch shapes and sizes, achieve complete pouch filling, and minimize leakage.
<h2>Efficiently fill and seal pouches of various sizes</h2>
The Ermetika is a high-speed, continuous motion rotary system from IMA, designed for assembling, filling, and sealing spouts and premade pouches in numerous shapes and sizes. What sets this equipment apart is its 'filling through the spout' technique, which maximizes pouch capacity and reduces material wastage. Its unique in-line leaking test system ensures the seal's integrity, minimizing leaks. The system offers extended shelf-life and aseptic versions and is adaptable to handle different suppliers' films, spouts, and caps. It features a fully washable design for top hygiene and provides flexibility in product size. Available in multiple models with various speed options (up to 480 pouches per minute), it caters to different production scales while maintaining a compact footprint.

High-speed pouch filling and sealing system for food and dairy

Industrial inspection equipment is used for checking compliance with health, safety, and quality control standards. For that reason, inspection systems are most commonly utilized in the food and pharmaceutical industry but, they are also used in other industries too. Inspection solutions are often integrated into a production process or production line. Visual inspection systems perform checks to detect variation in size, shape, and color and ensure the presence of labels and closures. Check-weigh systems help ensure that product packages are not under or over-filled. Metal detection systems can help guard against the presence of foreign objects in product containers and X-ray inspection equipment is used to detect physical defects and to ensure high quality package seal integrity.

Inspection

liquid

In the tea and herbal industry, the need to quickly package single-chamber bags without compromising quality is ever-present. Traditional methods often struggle with speed, flexibility, and material wastage, which can hinder overall productivity.
<h2>Efficiently package tea bags with reduced material waste.</h2>
The C58 by IMA Group is a high-speed tea bag packaging system designed to efficiently produce single-chamber tea bags using innovative knot technology. Capable of producing up to 300 bags per minute, the C58 utilizes a vertical bag-forming process to create gusseted single-chamber bags that provide ample room for tea leaves and herbs to infuse. What sets this system apart is its ability to handle multiple packaging materials and methods. You can package naked, crimped, and heat-sealed bags with ease. Additional flexibility is offered through the integration of cartoning units for different types of cartons or final packaging in flow-packs or pouches. This system is not only fast but also eco-friendly, eliminating the need for metal staples and reducing paper consumption with its absence of lateral sealing. The machine is controlled via a fully integrated PC that ensures quality control and offers specific product controls for optimal performance. Suitable for various tea and herbal packaging needs, this system promises high productivity and material savings while maintaining product quality.

High-speed tea bag packaging system

The process of forming allows you to shape your products homogeneously. Forming machines are fed the manufactured material in bulk and cut it down to specification, so the process takes place between formulation of the mass and the packaging of the final item.

A special class of this equipment – Form, Fill, and Seal Machines (FFS) – creates bags and pouches from flat material such as plastic sheets, fills them with your designated product, and seals them.

Forming

solid

In the tea production industry, achieving high-speed and reliable packaging of black tea is essential. Challenges often include maintaining consistent quality and ensuring minimal downtime while managing considerable production volumes.
<h2>Produces heat-sealed, single-chamber tea bags</h2>
The C51, available as overhauled equipment from IMA, is a high-performance tea bag packaging system designed for the efficient production of single-chamber tea bags without string and tag. Capable of operating at speeds of up to 2000 bags per minute, it guarantees reliable and consistent production of square, round, or rectangular bags. Each overhaul is conducted by Revisioni Industriali, an IMA-managed service center, utilizing only original parts to ensure full compatibility and maintain original performance specifications. Key features include a centralized lubrication system, updated electrical panels, and compatibility with sustainable packaging materials. This makes it ideal for companies seeking high-speed, reliable, and eco-friendly tea bag production. The C51 is especially suited for black tea, with a maximum bag capacity of approximately 28.4 grams.

Overhauled tea bag packaging system for black tea

In the tea packaging industry, maintaining efficiency with aging equipment can be challenging. Downtime due to maintenance or outdated technology can disrupt production schedules, leading to increased operational costs and potential delays in product delivery.
<h2>Produces double-chamber tea bags with string and tag</h2>
The C23 Overhauled by IMA is a medium-speed packaging system designed for producing non-heatsealable, double-chamber tea bags equipped with a string, folded tag, and aluminium staple. This system is reliable and compact, capable of packaging up to approximately 4.0 grams of tea per bag. The overhauling process includes complete disassembly, inspection, and replacement of worn parts with original IMA spares to ensure the performance matches that of a new unit. Additionally, it features an upgraded electrical system with new hardware and software, ensuring modern operational standards. The system can package up to 220 strokes per minute with a naked bag and crimped outer envelope, and up to 200 strokes per minute with a heatsealed outer envelope. The machine is complemented by an automatic and centralized lubrication system, optimizing operational efficiency and reducing maintenance needs. Overhauling can be chosen as a full overhaul taking 3-4 months or a partial revision taking 2-3 months.

Overhauled tea bag packaging system

In industries where the packaging of various forms of materials such as granules, liquids, and powders is a daily requirement, ensuring consistent, reliable, and adaptable packaging solutions is vital. Each material presents unique challenges in terms of packaging efficiency and containment.
<h2>Versatile packaging for multiple materials</h2>
The Rotary Doypack with spout from ILPRA Benelux is designed to address these challenges by offering a flexible solution for packing pre-made bags of various types. It is suitable for packaging granules, liquids, powders, clumps, and other diverse materials. This machine can handle stand-up pouches, carry pouches, zipper bags, four-side and three-side seal bags, paper bags, M-type bags, spout pouches, retort pouches, and specially shaped pouches. The system can be customized with additional functional devices and a specialized feeding system, enabling the automation of weighing, counting, and packaging processes based on specific material properties. All operational parameters can be set through an easy-to-use touch screen panel, maintaining high accuracy and efficiency.

Rotary doypack for granules, liquids, and powders

When looking for capping equipment, it is crucial to know first which type of capper your product requires. Do you want screw caps, twist-off caps, hand pumps, or push-pull caps on your bottle or container? If you require different cap types for format changeover times can be time-consuming. The bottle cap seals the top opening of a bottle to guard the product against leakage and spoilage and sterility and filling requirements depend on the nature of your product.

Capping

Weighing

Powder

In industries where diverse products like granules, liquids, powders, and clumps need to be efficiently packed into premade pouches, there are significant demands on packaging systems to handle different pouch types seamlessly and with precision.
<h2>Efficiently pack materials into premade pouches</h2>
The Rotary Doypack Packaging System from ILPRA is designed to excel in a variety of packaging tasks. It automatically fills and seals premade pouches including stand-up pouches, resealable bags, 3-side and 4-side seal bags, paper bags, M-type bags, spout bags, and retort pouches. This system is equipped with a touch screen panel for setting and adjusting all operational parameters, ensuring precise control and ease of use. It handles all forms of materials, whether solid, granule, powder, liquid, or thick liquid, with automatic weighing, counting, or packaging. Optional functional devices and a specialized feeding system are available to address common packaging issues effectively, making this system versatile across multiple industries.

Rotary doypack packaging system for various materials

Counting

Batch

Entry level

In pharmaceutical development and galenics, precise dosing of small quantities of powder is essential. Ensuring accuracy while minimizing waste can be a critical challenge, especially when dealing with small batch production or micro-dosing requirements.
<h2>Automates micro-dosing of powder in laboratories</h2>
The Drum Lab by Harro Hoefliger is a semi-automatic table-top unit designed for precise powder dosing starting from 0.5 mg. This lab-scale dosing system features a drum filler for high-precision dosing into various primary packaging containers such as capsules, vials, cartridges, syringes, or blisters. It incorporates an automatic puck transport system, ensuring consistent and reproducible dosing results. Integrated with a checkweighing system and a 10-inch touch panel for easy operation, the Drum Lab provides user-friendly control while adhering to pharmaceutical standards. Ideal for small batch production, it supports automatic product transport and single/multiple dosing, making it a versatile choice for various dosing applications.

Semi-automatic powder dosing system

Blending

Dosing systems are a line of hoppers, feeders, filling machines, and checkweighers that operate in sync to dispense materials accurately. Dosing is an essential feature of the packaging process, whether you’re filling shampoo bottles or tea bags. But dosing equipment is critical for formulations, too, particularly in the pharmaceutical and chemical industries. Imprecise dosing may cause quality degradation in the best-case scenario. In the worst scenario, it creates serious health risks.

Dosing

Managing large-scale production of gummies requires a system that ensures speed, consistency, and reliability. Meeting high demand typically involves extensive operational hours and significant machine output, posing challenges to mid-size and large manufacturers.
<h2>Produce up to 240,000 gummies per hour</h2>
The GT2400 Automatic Gummy Production System by Gummy Technologies is a starchless, stand-alone system designed for full-scale gummy production. This production system is capable of depositor speeds up to 240,000 gummies per hour, making it ideal for high volume production runs. The GT2400 operates with a power configuration of 480/3PH/60HZ and has system dimensions of 89'L x 19'W x 11'H. With a gross weight of 5000 kg, it is built to handle continuous operation. Its stand-alone design allows for ease of integration into existing production lines and simplifies maintenance. This system is particularly suitable for facilities prioritizing high productivity without compromising on quality and consistency.

High-capacity gummy production system

Depositing equipment is a very common production line process in the food industry. Whether you want to make muffins or jellies or garnish and decorate cakes, all of this is impossible without the depositing step. Depositing is a form of extrusion used primarily to produce pieces of dough that will be further processed to create several food products. The dough is passed through a depositing machine and poured in equal parts from holes in a die plate with nozzles or a conveyor belt. But that’s not all. Depositors are also used to fill, layer, or cover your food items with other ingredients before proceeding to the next step of the production process which is usually packaging.

Depositing

Industrial mixing equipment is used to combine two or more solid, liquid or gaseous segregated ingredients into a homogenous single product. The choice of mixing technology depends largely on the physical state of the ingredients and the desired final product. But the sensitivity of the ingredients, the process temperature, and pressure requirements are also critical factors. All these parameters result in a wide range of industrial mixers.

Mixing

When producing gummies on an industrial scale, achieving high output while maintaining consistent quality can be challenging. Production efficiency, automation, and space constraints are critical factors to consider.
<h2>Produces up to 15,000 gummies per hour</h2>
The GT150 Automatic Gummy Production System by Gummy Technologies is designed to meet the needs of high-capacity gummy production facilities. Capable of depositing up to 15,000 gummies per hour, it offers versatile configurations in either single kitchen ‘batch’ or dual kitchen ‘semi-continuous’ formats. This compact system fits within a footprint of 26 ft. in length, 4.5 ft. in width, and 9 ft. in height, making it suitable for facilities with limited space. Power requirements are 220V/3PH/60HZ or 480V/3PH/60HZ. Its robust build, weighing approximately 2100 kg, ensures durability and reliable performance in industrial settings.

Small automatic gummy line

In high-output production lines, large-scale packaging operations require reliable, efficient systems to maintain throughput while minimizing downtime. Managing these requirements often involves optimizing performance while accommodating various product sizes and formats.
<h2>Enhance line performance with multi-lane continuous motion</h2>
The GMW flow wrapper from Gram Equipment is designed to enhance line performance by offering continuous multi-lane wrapping capabilities. It can perform at high efficiency with up to 80 strokes per minute. The ProCut knife system integrated into the GMW avoids unintended cuts, ensuring the knives are protected and operational at all times. With its ability to handle a wide product range and facilitate easy format changeovers, the GMW provides flexibility to accommodate both hot and cold seal applications. Its high reliability is boosted by backup systems of critical parts, ensuring 100% performance until scheduled maintenance. Additionally, its modular build enables straightforward replacement of individual modules, allowing for quick adjustments and repairs.

Continuous multi-lane wrapping solution

Handling

Wrapping is the final step before your finished products are ready to leave the manufacturing site. Packages are bundled tightly together with a low-density polyethylene wrapper to secure the goods inside during transportation and distribution. Automatic or semi-automatic stretch wrapping machines cloak the palleted load in expandable film at high speeds and precision.

Wrapping

Ensuring the aseptic filling of a wide range of liquid and particulate products, such as milk, cream, and fruit juices, can be challenging due to varying acidity levels and packaging types. Effective solutions must handle different spout types and bag sizes while maintaining high filling accuracy.
<h2>Automate bag in box aseptic filling</h2>
The MUSTANG aseptic filler by FBR ELPO excels in automatic filling for a broad spectrum of products, including low and high acid liquids and those with pieces. Constructed from stainless steel, it features a double filling head and handles up to 1,200 bags per hour. Suitable for bag sizes from 1.5 to 20 liters, the MUSTANG filler adapts to various spout types, including short neck, long neck, pre-mix, and post-mix dispensing pipes. It offers cap sterilization options using either chemicals or steam. The standard version connects directly to a sterilizer without requiring an aseptic tank. An outlet roller conveyor facilitates seamless bag unloading, while a continuously adjustable cutter supports quick format changes. The sliding doors enhance functionality by saving space. Remote assistance via an internet connection allows FBR ELPO to perform diagnostics and updates, ensuring minimal downtime.

Aseptic filler for bag in box packaging

Industrial sterilization processes are employed in different industries to completely eliminate all living microorganisms from the final product. For instance, in food processing, sterilization equipment is used to produce a stable product with a long shelf-life by eradicating harmful bio-contaminants. Instead, in the medical field, sterilization technologies aim to prevent the transmission of microbes to patients by sterilizing all the tools and medical devices that come in contact with the patient. Most sterilization equipment, such as autoclaves, employs high-temperature pressurized steam to destroy bacteria and disinfect surfaces from spores. Other methods include radiation sterilization or using chemicals such as hydrogen peroxide for disinfection.

Sterilization

In the pharmaceutical and healthcare industries, packaging efficiency and precision are critical. Managing multiple pouching lines with high speeds while maintaining quality standards can be a significant challenge.
<h2>Achieve high-speed pouching with precision</h2>
The PHV-65 by Enflex, a member of the Coesia Group, is a multi-lane vertical pouching solution designed to meet the rigorous demands of the pharmaceutical and healthcare industries. This system is capable of operating with up to 9 lanes simultaneously, achieving speeds of up to 675 pouches per minute. The vertical flat pouching technology ensures reliable and consistent pouch formation, making it suitable for various medicinal and healthcare applications, including over-the-counter (OTC) products and prescription medications. With precise control and high-speed operation, it reduces downtime and increases productivity. The compact design fits well into existing production lines, and its modularity allows for custom configurations to meet specific requirements. This machine's robust construction and user-friendly interface support long-term operational efficiency and ease of maintenance.

Multi-lane vertical pouching solution for pharma industry

In the pharmaceutical and healthcare sectors, productivity and precision in packaging are crucial to meet industry regulations and customer requirements. Traditional packaging methods may struggle to keep up with high demand while ensuring accurate product handling and sealing.
<h2>Ensure precise and high-speed packaging</h2>
The PHV-100 from Enflex, a Coesia Group company, is a specialized multi-lane system designed for vertical flat pouch packaging. With a capacity of up to 14 lanes, this system can achieve speeds up to 1050 pouches per minute, making it ideal for high-volume production environments. This equipment addresses the need for high-speed, accurate packaging by ensuring precision in product handling and sealing. Operating under vertical flat pouching technology, it is particularly suited for the pharma and healthcare industries, including OTC products and prescription applications. The machine's design minimizes downtime and maintenance, allowing for efficient operation and sustained productivity.

High-speed multi-lane flat pouch packaging system

In pharmaceutical manufacturing, efficient packaging of medical devices, OTC, and other pharma products is essential. Ensuring product integrity and maintaining high packaging speeds poses significant challenges.
<h2>Efficiently package flat pouches up to 60 ml</h2>
The PH-11 by Enflex (Coesia Group) is a horizontal flat pouch packaging system designed specifically for the pharmaceutical industry. With the capability to handle flat pouches up to 60 ml at speeds up to 180 pouches per minute, it ensures reliable and efficient packaging. The machine operates in an intermittent mode and is suitable for packaging types such as 3-sided and 4-sided seals. Its compact footprint, with dimensions of 1060 mm depth, 1850 mm height, and 2520 mm length, allows for easy integration into existing production lines. Weighing 680 kg, the PH-11 is robust yet manageable for various packaging environments. Designed to meet medical device and pharmaceutical standards, this system helps maintain product safety and integrity while optimizing operational efficiency.

Flat pouch packaging for pharma products

In pharmaceutical and healthcare industries, packaging towelettes can be challenging due to the need for precise dimensions and protection from contamination. Ensuring the efficiency and reliability of the packaging process is crucial for maintaining product integrity and adhering to industry standards.
<h2>Pouch towelettes up to 190mm width</h2>
The F-17 TW, by Enflex (a part of Coesia Group), is designed specifically for horizontal flat pouching of towelettes. This equipment combines advanced technology with flexibility, handling flat pouches up to 190mm in width and achieving speeds up to 180 pouches per minute (ppm). It is crafted to meet the stringent requirements of both the Pharma & Healthcare and Tissue & Hygiene industries. The system ensures accurate sealing, consistent pouch quality, and reduced downtime thanks to its reliable maintenance features. Ideal for various types of towelettes, whether for medical or hygienic use, the F-17 TW ensures efficient operation and high throughput.

Flat pouch packaging for towelettes

In the personal care industry, packaging liquid soaps efficiently and reliably in flat pouches is crucial to maintaining product integrity and reducing packaging waste. High-speed and precision filling are necessary to meet production demands and ensure leak-proof packaging.
<h2>High-speed pouch filling for personal care products</h2>
The F-17 by Enflex (Coesia Group) is a horizontal flat pouching system designed for packaging liquid soaps, among other personal care and healthcare products. Capable of handling pouch capacities up to 500ml and operating at speeds up to 180 pouches per minute, the F-17 is ideal for high-volume production environments. Its precision filling technology ensures consistent and accurate product dosing, minimizing waste and reducing the risk of leaks. The system supports various pouch types, including reclosable options, and can accommodate different product viscosities. Additionally, easy-to-use controls and seamless integration into existing production lines make the F-17 a practical choice for manufacturers.

Horizontal flat pouching system for liquid soaps

Manufacturers of liquid soaps often face the challenge of efficiently packaging their products in flat pouches while maintaining high production speeds. It's crucial to ensure that the final product is both well-sealed and aesthetically pleasing, particularly given the competitive nature of the personal care market.
<h2>Produces dual-lane flat pouches up to 60ml</h2>
The F-11 W is a horizontal flat pouching technology designed by Enflex, a member of the Coesia Group, to handle dual-lane flat pouches. With a capacity of up to 60ml per pouch and a speed of up to 360 pouches per minute, this solution is tailored for industries such as personal care and pharmaceuticals. The F-11 W is particularly suited for liquid soap, cosmetics, fragrances, toothpaste, and other oral care products. Optional sachet stringing enhances versatility by creating convenient multi-pouch units. This technology provides consistent sealing and packaging quality, ensuring the integrity and visual appeal of the final product. Its user-friendly design simplifies the operation and maintenance processes, minimizing downtime and maximizing productivity.

Horizontal flat pouching line for liquid soaps

In numerous industries, the need to securely package towelettes in compact, flat pouches is essential due to considerations like hygiene, ease of distribution, and extended shelf life. Packaging solutions must accommodate varying pouch sizes and product types while maintaining high throughput and reliability.
<h2>Automate flat pouch packaging for towelettes</h2>
The F-11 TW by Enflex (Coesia Group) is designed for horizontal flat pouch packaging, specifically aimed at towelettes. It can handle pouch widths up to 110mm and achieve speeds up to 180 packs per minute (ppm), making it suitable for high-volume requirements. The system also offers the option to produce sachet strings, providing versatility in packaging formats. This packaging solution is particularly suited for the Pharma & Healthcare and Tissue & Hygiene industries, including segments like Tissues, Wipes, and other related products. Its precise and reliable operation ensures hygienic packaging and extended shelf life of towelettes.

Flat pouch towelette packaging system

For industries needing to bundle various product shapes such as circular, square, or oval bases, ensuring secure and efficient packaging is crucial. Traditional bundling techniques often fall short in providing the necessary flexibility and automation required to handle different product types and sizes consistently.
<h2>Automatic bundling and shrink-wrapping of diverse product shapes</h2>
The NV750 is an automatic bundler designed and manufactured by CAM Packaging. This bundler is capable of packaging products with circular, square, and oval bases using shrink-wrap polyethylene. Featuring an automatic feed by a motor-driven belt located parallel to the discharge, it organizes products onto multiple channels for automatic pack pre-formation. The system operates electro-pneumatically, with the entire working cycle controlled by a PLC for precision and efficiency. The NV750 is available in various versions to accommodate different speeds, product types, and pack requirements, making it highly versatile for industrial packaging needs.

Intermittent motion bundler with shrink-wrapping

In frozen food processing, especially with potato products, the need for efficient and gentle handling during packaging is critical. Handling delicate and weighty bags can lead to product breakage and operational inefficiency.
<h2>Automate side loading of flexible bags into cases</h2>
The CubeMaster 200 Case Packer from BluePrint Automation is designed to automate the side-loading of flexible bags into cases. This system is particularly effective for packaging bags of frozen potato products, such as French fries. It accommodates kraft, paper, and poly bags, reducing product breakage through gentle handling. Equipped with a BPA model PFE product conditioner and bag settler, it positions each bag using a servo transfer plate. This plate retracts at high speed, ensuring the bag is loaded into the cassette efficiently. The system transfers a full load into a 90° tipped case, providing optimal case tube utilization. The CubeMaster 200 is constructed from powder-coated carbon or stainless steel and is available in various washdown degrees to meet specific environmental requirements.

Automatic case packer for frozen potato products

A loading system feeds your continuous or batch processing machine with the specified material or item in line with the flow of production. Loaders transfer the articles from one stage of preparation to the next with uniformity and accuracy.

Loading

In food processing industries, ensuring the longest shelf life for low-acidity products such as broths, sauces, and infant food can be challenging. Traditional methods often rely on preservatives or refrigeration, which can affect product quality and increase costs.
<h2>Ensures extended shelf life without preservatives</h2>
The AFD16 ASEPTIC filler from Aurum Process Technology is a specialized solution for packaging fluid products in doypack pouches from plastic film coil. This automated system, driven by a servomechanical system, handles continuous film displacement at high speeds, achieving up to 80 pouches per minute depending on the product and packaging. Utilizing direct cooling aseptic processing, this system guarantees the best quality and longest shelf life for food products at room temperature. It packages pre-sterilized and cooled products in a sterile environment, forming the pouches from sterilized plastic film inside a sterilized cabin. One operator can efficiently manage the entire process, replacing the film reel as needed. The centralized control system allows for seamless integration with the T-Sensation® production line, ensuring full process control from a single station. Optional features include a CIP return system and a triple thermal sealing system to maintain product integrity.

Aseptic linear doypack filler

In industries such as pharmaceuticals and food processing, precise powder filling is essential to maintain consistent product quality and meet regulatory standards. Modern production environments often require equipment that integrates seamlessly into complex multi-lane or stick-pack packaging lines.
<h2>Precision-fill powders with controlled auger systems</h2>
The Series Multi-Fill Powder Filling System by All-Fill International leverages independently controlled servo-driven augers to ensure accurate and consistent powder filling across multiple lanes. Designed to work with multi-lane indexing machines, stick-pack machines, and pouch fillers, this system offers exceptional versatility for various applications. The fill weight is precisely controlled through the number of auger revolutions, and all contact parts are constructed from stainless steel to ensure hygiene and durability. The system's free-standing, semi-automatic design features a color touch-screen operator interface for easy operation. It also includes bespoke hopper sizes tailored to each specific application and components that can be removed without tools for quick maintenance. Optional add-ons like product recipe memory, hopper level probes, and bulk feed accessories enhance its functionality.

Multi-fill powder filling system

In modern liquid packaging, achieving fast, precise filling while minimizing product waste is crucial. This process demands equipment that can handle various container types and volumes efficiently, ensuring compliance with industry standards and reducing downtime.
<h2>Efficiently fills and seals bags and pouches</h2>
The Response Bag/Pouch Filler and Sealer by Adelphi is an advanced filling system designed to optimize liquid packaging processes. This equipment supports up to 10 bags or pouches per minute with fill volumes up to 500ml, ensuring high productivity. Its exceptional accuracy of ±0.25% reduces material waste significantly. The construction uses 316L stainless steel and PTFE, making it compliant with pharmaceutical and food industry standards. Key features include a bag-blowing station to ensure proper bag shape, a diving cut-off nozzle for precision, a hot-jaw sealing station for reliable seals, and an eject station for automated handling. Additionally, the Response Benchtop Filler component can be detached and used as a standalone unit for filling other container types. For enhanced safety, this system can be configured for ATEX Zone 1 Category IIB 2G c T5 (100°C) environments.

Bag and pouch filling solution for liquid products

Automated case packer machines are a good solution to achieve reliability and to increase the production cycle in the last step of the packaging process. These machines insert products, like flexible packaging as pouches, inside of shipping cases, in order to prevent damage and to optimize transport.


<h2>Flexible packaging solution to load pouches in cases</h2>
Senzani CPTL case packers are used for packing different products in a so-called American cases (a regular slotted container) using top-load filling with a production speed up to 25 cases per minute. With CPTL, three steps of the production process (case opener, filling and sealing) are put together, and several products such as cartons, doypacks, pouches, bags, flowpacks and tins can be packed.

All equipment movements are simultaneous and synchronised, to guarantee high speed and a good case form. The cases are kept in shape in the transfer phases towards the filling area thanks to the transport chains and catenaries.

It’s easy to change the shape and size of the packaging, there is no need for any additional tools. The size changeover set includes instructions on the operator’s manual to avoid mistakes. Photocells detect any irregularities in the case sealing, self-adhesive tape or hot-melt glue. This automatic control system ensures very good reliability.

Case packer machine for pouches

For some high-quality candy which require individual wrapping, a traditional twist wrap is inappropriate and a completely sealed individual wrap solution is required. Flow wrapping machines suitable for candies and jellies are often slow and inflexible. A modular system, designed specifically for high-speed flow pack wrapping of these products, can provide the highest speeds alongside bespoke assemblies to suit your exact needs.


<h2>Modular flow wrapper for candies and jellies with options to meet your exact requirements</h2>
The FPH5 High-Speed Flow Wrapper from Theegarten Pactec is a high-performance wrapper that features flexible designs of the different assembly groups. This allows it to be tailor-made to your exact needs.

The FPH5 has been designed for the most demanding lines, and it can flow pack up to 2,000 pieces per minute.

The machine features a fully-flexible feeding plate drive to accommodate different multi-packs and product sizes. There is also an automatic splicer with optional print registration to allow wrapping refills without stopping the machine.

Suitable for hot or cold sealing materials, the FPH5 features a 2- or 3-stage longitudinal sealing device to suit your requirements.

To ensure product quality, the FPH5 is fitted with an automatic ejecting device for faulty pouches, as well as a suction device for rejecting empty packs. Perfect items can then be discharged via gravity chute or conveyor with a separate drive.

Other options include manual or pneumatic web tracking control, date coding, tear tape, and label dispenser to suit your requirements.

High-speed flow pack wrapping machine for hard candy and jellies

A wide variety of products that were previously canned are now able to be more economically packaged in retort pouches. These specialised plastic film and metal foil laminates are ideal for food use. Traditional premade pouch filling machines are not suitable for hygienic operations, and a dedicated retort pouch filling solution that can seal to withstand the high pressures of the autoclave is needed.


<h2>Food pouch packaging machine with sanitary design</h2>
The Bossar BR Retort series is a range of machines designed specifically for hygienic filling of premade retort pouches for food products. They are perfect for product lines such as soup, tuna, chicken, sauces, prepared meals and pasta, as well as pharmaceutical applications.

Constructed from AISI 304 stainless steel, the BR series is easy to clean and sanitize. In addition, all parts that are product contacting are made from AISI 316L stainless steel. Optional residual oxygen removal systems can be specified, either N2 or steam injection, to meet your exact requirements.

The Bossar-designed high-pressure sealing system has been designed to give a perfect seal every time, and offers temperature control of +/- 1 degree to guarantee a hermetic seal on a wide range of pouch types.

A robust walking beam transport method ensures reliability and accuracy while allowing throughput of up to 180 pouches per minute. The BR series can seal flat or stand-up pouches ranging from 60mm x 80mm up to 330mm x 300mm. Maximum fill volume can be up to 2,000cc.

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Retort Pouch Packaging Machine

The side gusset pouch is a popular packaging solution for medium formats, particularly for granulated products such as coffee. It’s also ideal for many liquid applications. Given the requirements for a perfect seal when used with liquids, more expensive pre-made pouches are often preferred. A purpose-designed side-gusset forming machine that can use inexpensive reel films to produce perfect results for all content types is the ideal solution for increased value.


<h2>Pouch filling machine for coffee, fruit purees and yoghurts</h2>
The BVH Quattro Seal from Bossar was designed specifically to pack liquid, viscous and granulated products into a user-friendly single-serve format using economical film reels. BVH’s innovative design combines the best of both vertical and horizontal form fill and seal machines to deliver a lower cost pouch of equal quality to more costly ready-made alternatives.

The machine is capable of producing quattro seal pouches of between 90mm x 100mm to 180mm x 300mm, with volumes up to 2,000cc. Pouches can be formed with or without a block bottom, and all are capable of having top spouts inserted where required.

For maximum flexibility, the BVH offers rapid format change. Pouch length is adjusted via full servo motor control through the touchscreen interface, while pouch width is modified by the use of quick change forming collars.

Once the pouch has been formed vertically, a robust traditional walking beam transport system moves the pouches through the filling, valve insertion and final sealing elements horizontally. Strong grippers ensure a perfect fill and seal for the final product.

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Economical Pouch Packaging Machine

Pre-made pouches can be problematic for traditional cam-driven mechanical HFS machines. This is because the grippers may not be able to exert enough pressure to hold pouches in place where a traditional walking beam is used, or to exert enough clamping force during a retort process. This can lead to higher rejection rates. A fully servo-controlled carousel system can offer perfect results while increasing throughput and reducing downtime associated with maintenance.


<h2>Reliable, High Speed filling of pre-made pouches</h2>
The Bossar BCS series of servo-controlled machines has been specifically engineered to offer improved accuracy when using ready-made pouches. Unique Bossar-designed clamps hold the pouches perfectly in place during the filling system, ensuring a perfect seal.

Empty pouches are loaded into a carousel cassette system that ensures the machine receives a constant supply of pouches, and that can be topped up manually at any time.

The carousel system means that far fewer moving mechanical parts are needed compared to traditional cam-driven machines. This reduces maintenance to a minimum as well as the downtime associated with repairs or parts replacement.

Offering a range of formats, the BCS series can fill pre-made pouches up to 300mm x 400mm and volumes up to 6,000cc. Product throughput of up to 120 pouches per minute is available.

Flexibility is ensured by an all-electronic format change procedure. Simply using the touch screen interface, an operator can initiate an automatic format change with a single press that will take just a few minutes, and without any manual input required.

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High Speed Premade Pouch Packaging Machine

Traditional HFFS machines use mechanical cams to drive the production path through the machines. Although this technology is in widespread use, these HFFS machines endure a lot of mechanical stress, and require frequent maintenance or repair. Modern servo control systems offer an immediate boost in reliability, but also an increase in throughput thanks to the ability for each station in the packing process being able to operate independently of each other.
<h2>Servo controlled horizontal form fill and sealing HFFS for increased reliability and performance</h2>
The Bossar BMS series of machines represent the first move away from the mechanical cam-driven machines that have been ubiquitous in the HFFS sector.

Featuring a Bossar-patented transmission system, the BMS range offers true independent multi-axis operation. This method of servo control means BMS machines have far fewer mechanical moving parts than traditional machines, reducing maintenance, wear and associated downtime.

Another key benefit is much better access to the entire product path. As well as better visibility for operators, it also makes the machine easier to clean for sanitary applications.

Great attention has been paid to the quality of the sealing units on the BMS series. The seals produced are of the same quality as pre-made pouches, but with the ability to produce a huge range of shapes and designs to help differentiate your products in the marketplace.

Full 3D touchscreen control allows not only for simple programming of parameters and product changeover, but also offers full diagnostics and visualization of process health as well as instantly available manuals and troubleshooting guides.

The BMS series offers a 10% productivity increase compared to traditional fully-mechanical HFFS alternatives, driving a quick ROI and increasing efficiency.

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HFFS machine with servo-control system

Traditional pouch-forming machines can struggle to maintain the position of the packaging through the filling process, resulting in a slower throughput and more rejected pouches. A machine specifically designed to effectively handle larger volumes and weights ensures maximum efficiency with perfect results.


<h2>Pouch filling machine for liquids or solids in large formats up to 15kg</h2>
The GMB Series from Bossar has been designed from the ground up to meet the challenges posed by large format and heavyweight flexible pouch packaging.

Key to the GMB’s success is the patented transport system. Unlike traditional walking beam transport system, the GMB utilises mechanical grippers on a chain or linear carousel. This unique system holds the pouch perfectly in place throughout the entire filling and sealing process, handling weights of up to 15kg.

Suited to hygienic production environments, the GMB features an autoclave function for sterilizing pre-made pouches or films. With up to 4 filling stations, it’s fully suitable to fill low-acidity food like pet food, fish, liquid soups, sauces, gravies, precooked meals, vegetables, pâté and more, as well as a wide range of non-food items.

GMB machines can be fitted with up to 4 work stations for functions including product filling, gas or steam injection, pouch stretching or the installation of accessories such as re-closable systems and valves. This allows them to be tailored to your exact requirements.

All machines are equipped as standard with two top sealing groups allowing the effective sealing of all packaging types, including the thick films most commonly used for large format packing of liquids, solids and frozen items.

Offering production speeds of up to 80 units per minute, the GMB series can handle pouch sizes up to 460mm x 500mm and volumes up to 15,000cc. All this while keeping operating noise to a class-leading sub-70dB, thanks to its patented linear gripper carousel system.

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HFFS Machine for Large or Heavy Pouches

A large range of sizes and types is available, with traditional horizontal form fill and seal machines being designed to produce and fill a single type. A modern, modular system allows a completely tailored solution, meaning no compromise on quality and speed of pouch production.


<h2>Flexible pouch filling machine that can be adapted for liquids, solids and powders</h2>
The BMK series from Bossar is a fully modular pouching system that has been designed to meet the requirements of the food, chemical, personal care, and cosmetic industries. From autoclave pouches for cooked foods, to shaped pouches with valves for liquids, and traditional single and twin sachets, the BMK series meets the needs of many producers.

The BMK series is built with a frame construction that comprises three independent and customisable modules: a film unwind module, a pouch forming module and a pouch filling module. Each is available in one of several versions, which allows you to specify the exact combination for a packaging solution that’s perfectly tailored to your requirements.

This flexible approach allows for over 35 different types of pouch to be produced by BMK series machines, included zippered, valved, and shaped pouches. Double film reels of up to 600mm diameter may be installed, reducing downtime between film changeover, and allowing pouch sizes up to 200mm x 300mm to be produced, with volume up to 2500cc.

A wide range of dosing units can be specified, allowing any type of product to be packaged by BMK. Options include insertion valves, volumetric fillers, auger fillers, multihead weighers, flowmeters, and more. Straws, valves or zip closures can be inserted into the pouches if required.

Construction and operational design has emphasised strength and reliability, with ease of maintenance and hygiene. A mechanical walking beam transport system gives reliability and a performance of up to 200 units per minute depending on pouch configuration.

For speedy format changes, the cutting device, gripper and servomotor film pulling systems are automatically adjusted from the HMI touch screen with only a single press, and all areas of the machine are visible and accessible through transparent hygiene covers for ease of operation, maintenance and cleaning.

Modular HFFS Machine

For large scale production of powders and liquids in a wide range of industry sectors, a fast and reliable HFFS solution for sachet packaging is vital. Increased speeds must not come with decreased accuracy nor a reduction in flexibility. A modern high-speed HFFS solution that allows a choice of sachet types with high levels of accuracy will provide a rapid return on investment.


<h2>High-performance HFFS machines for dosing powders</h2>
The Bossar Packaging B Range of HFFS machines is designed to offer the ultimate in performance packaging for liquids or powders in sachets. Available as the B2800/4, B3200/4, B3800/4 and B3800/3, the range uses either Bossar’s Triplex or Quadruplex horizontal technology.

The B series machines have been engineered from the ground up to guarantee the highest levels of reliability and efficiency, as well as the very best quality of sachet, while delivering excellent throughputs speeds of up to 400 sachets per minute.

Flexibility is vital, and the B Series can produce a range of sachets: flat 3-side seal, flat 4-side seal, twin sachets, flat with eurohole, flat with display perforation, and flat with partial shape.

The traditional mechanical walking beam offers a robust and easily-maintained transport system. The film servo pulling system ensures smooth and rapid film transport, and the ability to mount film roll up to 600mm diameter increases time between film splicing.

Despite the high throughput, the quality of the sachets is guaranteed thanks to automatic correction that centers the sachet printing in relation to the sealing and cutting units.

By offering a range of options, the B series can meet your exact requirements. Maximum volume ranges from 35cc to 185cc, and sachet dimensions from 50mm x 60mm to 125mm x 180mm. Even the largest fill machine can produce 240 sachets per minute.

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High-Speed Pouch Packaging Machine

Traditional horizontal form fill and seal sachet machines for lower volume lines are often fixed in the sachet type they can fill, restricting their flexibility and reducing cost-effectiveness. An entry-level sachet machine that has been purpose-designed to be able to produce a range of sachets adds value and increases the return on investment.


<h2>Flexible machine for packaging solids and liquids in flat sachets</h2>
The Bossar Packaging B1400 is a uniquely versatile HFFS machine designed for forming a variety of flat sachets and filling them with liquid or solid contents.

Robustly made, the B1400 uses traditional walking beam transport systems powered mechanically by cam drives. This offers good levels of reliability coupled with ease of maintenance and adjustment. Its well-engineered mechanical drive system keeps operating noise levels to less than 80dB.

B1400 can be fitted with up to 2 filling stations which allows a throughput of up to 220 sachets per minute. In standard configuration, the B1400 can fill 110 sachets per minute with up to 400cc of contents.

Flexibility is the B1400’s greatest strength. This machine can produce either flat 3- or 4-sided seal sachets, twin sachets, flat sachets with eurohole or display perforation, flat sachets with partial shape, or sachets for wet wipes.

Featuring a cleverly designed pouch-stretching station, the B1400 opens its sachets as wide as possible, enabling a higher filling grade.

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Entry level HFFS Machine for flat sachets

The use of sachets and pouches for powdered or shredded dairy products is an increasingly popular format. Grated cheeses, powdered milk and similar products benefit from this form of packaging thanks to extended shelf life, reduced transportation and storage costs, and consumer convenience. For high volume production it’s not only important to have a robust filling and sealing solution, but for food use it’s vital that any equipment meets all necessary sanitary requirements.


<h2>Flat or stand up pouch packaging for products that require sanitary design</h2>
The Bossar B3700 HFFS machine has been specially designed to fill shredded cheese and powdered dairy products. It’s also suitable for non-dairy products that require a fully sanitary design.

Manufactured from titanium and stainless steel, the B3700 is not only easy to clean and sterilise, but also extremely robust.

Its suitability for a wide range of products is thanks to its ability to achieve “clean” and “ultraclean” levels during packaging by utilising laminar flow, U.V. lamps and/or hydrogen peroxide.

Variants are available for both flat and gusseted pouches, and the machine is able to fill pouches from 140mm x 140mm up to 185mm x 380mm, with fill volumes up to 2000cc.

Traditional and robust walking beam transport system allows continual production of up to 140 pouches per minute.

For maximum flexibility, zipper insertion into the pouch is available as an option, perfect for powdered or shredded dairy products.

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Dairy Packaging Machine

Sachet packaging is a convenient and popular wrapping method for a wide range of products in the pharmaceutical, cosmetics and food industries. The production of small items or doses benefits from dedicated, smaller-scale sachet filling machinery that can produce the required size efficiently and at the best possible speed.


<h2>Compact HFFS solution for small sachets</h2>
The Bossar B1000 is a compact HFFS machine designed specifically for filling small dimension sachets. Examples of suitable product include single-use wipes, cosmetic products, or condiments and sauces.

The B1000 can incorporate 3 different types of interchangeable filling unit and reach a speed of up to 90 pouches per minute, depending on the product to be filled. The sachet size can range from 45mmx45mm up to a maximum of 100mm x 135mm, with a maximum fill volume of 50cc.

The use of a cam-driven, walking beam transport provides the ideal balance between performance and value. Designed for longevity and easy cleaning, all product contact parts are made from AISI 316L stainless steel. The machine frame is constructed from mild steel as standard, with the option for AISI 304 stainless if required for hygienic production areas.

The B1000 can be manufactured in a “mirror image” configurations, enabling 2 machines to be placed facing each other for ease of multiple operation and reduced staffing.

For wet wipe production lines, a dedicated version of the B1000 is available for sachets from 45mm x 70mm up to 60mm x 80mm.

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Wet Wipes Packaging Machine

<span style="font-weight: 400;">Cartoners take carton blanks which are formed and sealed, allowing the product to be inserted from the side, and then closing and passing on for final packing. In the production of high volume pharmaceutical and cosmetic products, cartoners need to be able to operate continuously at the highest speeds with the highest levels of accuracy.</span>


<h2>Very high capacity cartoner for large-scale pharmaceutical and cosmetics production</h2>
<span style="font-weight: 400;">The IWK SC3 series is a continuous motion cartoner that can operate at speeds of up to 800 cartons per minute. Designed specifically for the pharmaceutical and cosmetics industries, the SC3 series makes the perfect companion cartoner to the IWK TFS 80-6/8 tube filling machine and is widely used for FMCG products like toothpastes.</span>

<span style="font-weight: 400;">IWK’s experience and quality combines in the SC3 series, to offer the highest performance with the maximum efficiency. The use of servo drives throughout increases reliability and lowers maintenance costs, and the machine has been ergonomically designed to allow quick and easy access for cleaning, maintenance and changeover.</span>

<span style="font-weight: 400;">The central touch screen control offers a complete 3D visualisation of machine status and performance, and is complemented with teleservicing, which allows the remote diagnosis and clearance of faults without the need for a technician to be on site.</span>

<span style="font-weight: 400;">As well as tubes, the SC3 series is able to carton a wide variety of products, including, blister packs, vial, ampoules, cannulas, pouches, bottles and sachets.</span>

High-capacity horizontal cartoner for pharma and cosmetics appliances

Cartoning involves erecting a folded carton, filling it with the product, closing the flaps, or applying a lid and sealing with glue or adhesive tape. Choosing a cartoning solution involves, considering the type of primary packaging, the production volume, the size and count of the product in a carton, and the desired level of automation.

Cartoning

Thermoforming

<span style="font-weight: 400;">For high capacity production of cosmetics and pharmaceuticals a high speed cartoner is vital for line efficiency. Automatic cartoners take carton blanks which are formed and sealed, allowing the product to be inserted from the side, and then closing and passing on for final packing. Flexibility is provided by a wide range of options to allow for a tailored packaging solution.</span>


<h2>High performance horizontal cartoner for large scale production</h2>
<span style="font-weight: 400;">The IWK SC series is a high performance, high output automatic cartoner specifically designed for the pharmaceutical and cosmetic industries. Available in 4, 6, and 8 models, these continuous cartoners are able to package 450, 300, and 150 cartons per minute respectively.</span>

<span style="font-weight: 400;">The IWK SC series is designed as a modular system. This means that specifying your exact requirements is simple, but also that future retro-fit is possible with minimum downtime.</span>

<span style="font-weight: 400;">The SC series features all-servo drive train for increased efficiency, smoother performance and reduced maintenance. The SC also features remote teleservicing, allowing for off-site diagnostics and fault clearance without the need for an on-site technician.</span>

<span style="font-weight: 400;">For maximum flexibility, the SC series is able to carton all product types, including tubes, blister packs, vials, ampoules, cannulas, pouches, bottles and sachets.</span>

<span style="font-weight: 400;">Across the range, the SC series can work with cartons from as small as 20x15x50mm up to 165x75x185mm, with a simple and tool-free size changeover to minimise downtime.</span>

<span style="font-weight: 400;">Operation is simple thanks to a touch screen HMI which uses a 3D visualisation to track machine performance, and the entire design is ergonomic to allow easy access for maintenance and cleaning.</span>

Automatic cartoner for applications in pharma and cosmetics

<span style="font-weight: 400;">A large number of cosmetic and pharmaceutical products are packed in cardboard cartons for protection and branding. For medium-scale production lines, the use of an automatic cartoner increases the efficiency and accuracy of packaging by taking carton blanks which are formed and sealed, allowing the product to be inserted from the side, and then closing and passing on for final packing, all at a speed matched to the production volume of the line. Modular cartoner systems allow for increased flexibility and tailoring to manufacturer requirements.</span>


<h2>Medium-scale automatic cartoner with a wide range of modular options</h2>
<span style="font-weight: 400;">The IWK SC5/SI5 series is a range of automatic cartoners for medium scale production lines, capable of packaging up to 200 cartons per minute (SC5) or 100 per minute (SI5). </span><span style="font-weight: 400;">The two units are functionally identical except the SC5 offers continuous operation, and the SI5 offer intermittent operation.</span>

<span style="font-weight: 400;">The SC5/SI5 was designed specifically for use in the pharmaceutical and cosmetics industries, and features a fully modular design, allowing machines to be specified to the exact requirements of your production. It also has a short, space-saving footprint suitable for almost all locations, including those where space may be at a premium. </span><span style="font-weight: 400;">A key feature is minimising downtime on product changeover. The SC5/SI5 features quick and simple changeovers that require minimal tools, and the fully accessible design means operators can make the required changes without difficulty. It also means that cleaning and maintenance is straightforward and quick. </span><span style="font-weight: 400;">The modular design concept shows that a large number of options are available, including automatic leaflet feeding, a range of product-type transfer options, code printing, code reading and leaflet presence verification systems, different closure types, and quality control checks.</span>

<span style="font-weight: 400;">For reduced maintenance and an increase in reliability, the SC5/SI5 uses servo drives throughout. This results in increased energy efficiency and reduced noise and vibration. In addition, remote servicing is available with automatic fault diagnosis and correction, without the need for an on site engineer.</span>

Pharmaceutical and cosmetic industry products cartoner

Most pharmaceutical and cosmetics products are packed in cardboard cartons for protection and branding. The use of an automatic horizontal cartoner increases the efficiency and accuracy of packaging by taking carton blanks that are formed and sealed, allowing the product to be inserted from the side, and then closing and passing on for final packing. Cartoners can be specified with a variety of different cartons and closure systems for maximum flexibility.


<h2>Intermittent horizontal cartoning machines for smaller-scale production</h2>
The IWK SI range of intermittent horizontal cartoners has been designed specifically for smaller-scale production in the pharmaceutical and cosmetic industries. Operating from 45 to 80 cartons per minute, the SI series can be used with virtually any product type, including tubes, blisters, vials, ampoules, bottles, sachets, and cannulas.

The SI range has been designed for ease of use with touchscreen display control and offers simple, tool-free size changeovers to minimize downtime at product change. The machine has also been designed to be easy to access at all points for cleaning or service.

Servo drives are used throughout, increasing reliability and reducing maintenance and a teleservice option is available for remote diagnostics and immediate fault correction, without the need for a service technician on site.

The modular design of the SI range means that options can be specified to meet your exact requirements, including leaflet feeding, different closure options, and a full range of pharmaceutical control options including code-reading and verification systems.

Horizontal cartoner for pharma and cosmetics

<span style="font-weight: 400;">Many pharmaceutical products are packed in protective and decorative cartons. Using an automatic vertical cartoner increases the efficiency of the packing operations by taking carton blanks and forming and sealing the carton allowing product to be inserted from the top, and then closing and passing on for final packing, all at high speed. Flexible machines that can handle a range of carton types bring even greater benefits when used in larger scale production.</span>


<h2>Pharmaceutical cartoner with higher speed and flexibility</h2>
<span style="font-weight: 400;">The IWK VC 5 is a high speed vertical cartoner that can be used with wide range of pharmaceutical products and can form and pack up to 120 cartons per minute.</span>

<span style="font-weight: 400;">For increased flexibility the VC 5 offers an extremely fast format change to limit downtime associated with product changeover, thanks to central transport height adjustment and quickly changed carton buckets. </span><span style="font-weight: 400;">For reduced maintenance and an increase in reliability, the VC 5 uses servo drives throughout. This results in increased energy efficiency and reduced noise and vibration. </span><span style="font-weight: 400;">To assist with monitoring and to facilitate easy changeover, the touch screen HMI makes selecting operation easy. The entire machine has also been designed with ergonomics in mind, meaning accessibility is simple and cleaning is quick.</span>

<span style="font-weight: 400;">The base unit has 40 carton carriers and stations, but the modular design means extensions to the can be added, as well as the option of automated product loading and leaflet inserting.</span>

<span style="font-weight: 400;">The flexibility of the VC 5 means a wide array of product can be cartoned, including tubes, blister packs, vial, ampoules, cannulas, pouches, bottles and sachets.</span>

High capacity cartoner for pharmaceutical applications

<span style="font-weight: 400;">Many pharmaceutical and cosmetic products are sold in protective and decorative cartons. An automatic vertical cartoner can greatly increase packing efficiency by taking carton blanks and quickly forming and sealing the carton allowing product to be inserted from the top, and then closing and passing on for final packing. Even greater efficiencies are available through machine that can handle a wide variety of carton types.</span>


<h2>Expandable pharmaceutical cartoner at lower cost</h2>
<span style="font-weight: 400;">The IWK VI 5 is a flexible vertical cartoner for packing a wide range of pharmaceutical products. Able to form up to 75 cartons per minute, the VI 5 is also extremely flexible, with a very fast format change to limit downtime associated with product changeover.</span>

<span style="font-weight: 400;">For increased reliability and lower maintenance, the VI 5 is completely servo driven, maximising uptime and reducing noise and vibration.</span>

<span style="font-weight: 400;">Touch screen control panel makes monitoring operations or changing formats clear and simple for the operator, and the machine’s overall ergonomic design also makes for simple and quick cleaning.</span>

<span style="font-weight: 400;">Modular design means extensions to the transport system can be added, as well as automated product loading as an option.</span>

<span style="font-weight: 400;">The flexibility of the VI 5 means a wide array of products can be cartoned, including tubes, blister packs, vials, ampoules, cannulas, pouches, bottles and sachets.</span>

Vertical cartoner for pharmaceutical applications

Pack diverse products such as diagnostics, pharmaceutical liquids or flat, stable products and even complex products such as test strips, BFS containers or pre-filled syringes.


<h2>Compact and high-speed packaging machine for pharmaceutical solid products</h2>
The Romaco Siebler HM 2 Versatile strip packaging machine is a four-side-sealed foil pack, widely known as a sachet or pouch, such serves as a packaging medium for flat-shaped products. Many products require special protection and the Siebler HM 2 series provides hermetic seals in combination with high production rates. It can also pack complex products and the whole process is fully automated.

This Versatile strip packaging machine can produce 600 to 1500 products per minute and have a weight of 800 to 2800 kg depending on the Machine model.

Versatile strip packaging machine

If you are looking to pack your product into stick packs from 17 x 40 mm to 100 x 200 mm in size, you may benefit from the experience from the largest manufacturer of stick pack machines in Europe.


<h2>Benefit from the experience from Europe’s leading producer</h2>
This multilane Stickpack Machine series (ST200, ST400, ST560, ST800, ST1200 ) by VikingMašek can accommodate a large variety of different shapes of stickpack pouches with high efficiency and flexibility.

The versatile multi-lane stick pack machines can accommodate from 1 to 20 lanes, running as fast as 80 cycles per minute.

They are designed to pack powders, dense, fine, loose and particulate materials as well as liquids into StickPack bags and to accommodate different bag shapes including pour spouts, tear notches and easy-open system.

Semi- or fully automated cartoning solutions are also available for individual or bulk cartoning.

Stickpack Machine

If you want to pack into eye-catching 4-side sealed sachets between 40x50 mm and 250x200 mm in size, investing in a reliable sachet machine will be a good investment.


<h2>Fast and flexible solution for your sachet needs</h2>
The Sachet Machine series SA 300 &amp; SA 600 by VikingMašek are continuous motion multi-lane sachet machines. They make eye-catching 4-side seal packets using just one roll of packaging film that can seal your product with high speed and efficiency.

The versatile multi-lane sachet machines can accommodate from 1 to 6 lanes (SA600) or from 1 to 10 lanes (SA600) to form sachet pouches, running as fast as 80 cycles per minute.

Designed to pack powders, dense, fine, loose and particulate materials as well as liquids and semi-liquids into 4-side sealed sachets and to accommodate different bag shapes including tear notches and easy-open system. They can be fitted with servo auger fillers &amp; volumetric fillers for powder applications, and two different liquid fillers for sauces or creams.

Sachet Machine

Pouch packing equipment

First commercially sold baby food was created by Henri Nestlé when he combined cow milk with sugar and grains. Baby food industry has since grown to offer everything from whole wheat infant cereals to ramen-flavored baby food. From infant formula to fruit puree, choosing the baby food processing equipment is related to the type of baby food you want to make.

Baby Food

Baking powder is perhaps the best-known secret of baking. The leavening agent forms bubbles in dough and batter to give muffins, cakes, and no-yeast pizza their tempting lift. First developed in the 19th century, baking powder production turned baking into the home activity we know today.

Baking powder

Batter

Black pepper

Black Soldier fly larvae (BSF or BSFL), also known by its scientific name, <em>Hermentia Illucens</em>, offer great nutritional values, making them an excellent alternative protein source for animal feed and pet food. Black soldier fly technologies have evolved sufficiently to turn the insect into a viable food ingredient. But there is no official authorization for human consumption yet and you are unlikely to find them at a restaurant anytime soon.

Black soldier fly protein

Brittles are hard candies made of nuts such as peanuts and caramelized sugar. This candy has local variations around the world, such as panutsa mani in the Philippines, alegría in Mexico, and chikki in some parts of India. Are you interested in making one? Your peanut brittle making equipment should involve peanut preparation and processing, syrup preparation, ingredient mixing, slab formation and cutting, and packaging.

Brittles

Broth

Cannabis seeds

It’s important to get timing and temperature right when making caramel, and this implies being vigilant. For small scale production of caramel, ensure that your heat source distributes heat evenly and monitor the caramelization process closely. This prevents recrystallization and burning the sugar. For medium to large scale caramel production, consider investing in automated caramel making equipment.

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Caramel

Gummies make everything more colorful. The squishy droplets make a tasty and practical carrier of special ingredients such as CBD oil. Chewing the gum increases the bioavailability of the substance as opposed to vaping. But before the cannabidiol can take effect, it must first be processed through a line of CBD gummy equipment.

CBD gummies

Chili powder

Chili sauce is produced worldwide, but each is augmented by the cultural elements of where it is made. Most chili sauces consist primarily of chilis, though some preparations include tomato as the primary ingredient. Vinegar, sugar, and salt are added to the chili sauce making machinery, and the mixture is thickened mainly by cooking.

Chili sauce

Known as part of the chocolate-making process, cocoa nibs come from the beans derived from the Theobroma cocoa tree. They are nothing else but cocoa beans that have been dried, fermented, and then cracked and separated from their husk.

Cocoa nibs

First developed by Will Kellogg in 1894, corn flakes’ popularity grew exponentially. Made from toasting flakes of corn (maize) and served with cold milk, corn flakes have become a favorite breakfast cereal snack for millions around the world. Corn flakes production begins with milling raw corn, creating cornmeal which is then extruded to create corn flakes.

Corn flakes

You make corn nuts or roasted corn from roasted or deep-fried corn kernels. Also known as cancha in Peru and chulpi in Ecuador, using corn nuts making machines, you can process these through soaking, deep-frying, and packing. Soaking takes 3 days and aims to rehydrate the corn kernels, while frying develops their flavor and texture.

Corn nuts

Did you know that in the 30s, cosmetic creams that contained radioactive material were booming on the market because they promised to reduce wrinkles? Thank God that's no longer the case. To make a cosmetic cream today, you need to create a stable mixture of oil and water and add an emulsifier to join these otherwise immiscible substances.

Cosmetic creams

Curry powder

<span style="font-weight: 400;">Some say there is no point in drinking decaffeinated coffee. However, decaffeinated coffee can be an excellent solution for those who love coffee but cannot consume caffeine due to health reasons. The central part of making decaffeinated coffee is the caffeine extraction process, which is conducted while the coffee beans are still green. Then, according to the taste profile you intend, you can roast these decaffeinated beans. </span>

Decaffeinated coffee

A dishwasher tablet is an essential detergent. It consists of a pressed mixture of sodium and potassium salts, surfactant, fragrance, and other filler agents, mixed with the help of tablet making machines. The products’ use in America and Europe is high, unlike in the Asian continent, where the price limits its usage. Its global market size will reach $990 million in 2026 from $475.6million in 2019, according to Grand View Research forecasts.

Dishwasher tablets

Long was the time when you could only make dragée chocolate – or, to simplify it, to cover chocolate with a layer of chocolate or sugar and then polish it or not. Now, you can use a chocolate panning machine to offer different types of dragée items. Mind that the process of panning may slightly differ according to the product you are making.

Dragee products

Fruit dehydration is the earliest form of food preservation, with the earliest written record of dried fruits dating back to ancient Mesopotamian tablets, which contain the world’s earliest known recipes. Today, some of the most popular dried fruit snacks are raisins, dates, mango, pineapple, prunes, figs and apricots. Dried fruit processing equipment helps preserve the nutrients and sweetness of the fruit and prolongs its shelf life.

Dried fruit

In classical Greek, oregano means “mountain adornment,” Indeed, the desiccated herb embellishes many age-old recipes. Traditionally, the fragrant leaves were collected and left to air dry in a shaded area. But that method leaves the plants exposed to open field risks such as pest attacks. Today, dried oregano processing equipment creates a hygienic environment that allows the plant to release moisture faster while retaining more natural compounds.

Dried oregano

A juicy piece of fruit evokes images of sunlight and warmth. But manufacturers take the reverse route and freeze the harvested products to keep their nutritious mix of minerals, fibers, and vitamins intact. Frozen fruit processing equipment takes temperatures down to around -18 °C, giving the foods an extended lease of life. Many smoothies, jams, and purees we consume are the fruit of frozen labor.

Frozen fruit

Food powder is the result of drying and pulverizing food. It has been around since the astronauts when out to space. Fruits have a short shelf life and are difficult to preserve due to their high water content.  Fruit powder processing allows you to keep the nutrients of the fruits for a longer time, even off-season.

Fruit powder

Made from bananas, apples, strawberries and other tasty fruits, fruit purees are beloved by both children and adults around the world. Fruits that make it into the puree go through a strict selection process. Fruit puree processing line incorporates all machinery used for selecting, washing, cleaning, crushing and sieving the fruit which ensures the quality of the fruit puree.

Fruit puree

The easiest and most commonly used method of making gels is mixing gelling agents with water to form a weakly cohesive internal structure. The gel production process is pretty linear and straightforward, from mixing hydrocolloids and water to labeling and sealing containers.

Gels

Granola is one of the most beloved breakfast menus for its versatility and convenience - you can put it in milk, use it as a topping for yogurt, or even make healthy cookies out of it. Setting up a granola production equipment line is quite similar to muesli. The only difference would be that the sheet of hard grains, nuts, and dried fruits goes through the baking process.

Granola

You usually make grated cheese from hard cheeses, like Cheddar, Parmesan, Edam, Red Leicester, etc. The process starts with processed cheese, in blocks or sliced, fed to the grating machine. After that, you mix it with ingredients that prevent molds from occurring and to reduce the grated cheese moisture. Then you dry the grated cheese and weigh it before it is ready for packing.

Grated cheese

Ground cinnamon

<span style="font-weight: 400;">Any coffee-drinker can agree that a cup of coffee in the morning can brighten up their day. As the most convenient way of making coffee, many people choose to make coffee at home. Whether you want to make Moka coffee or filtered coffee, you need ground coffee that is grind appropriately for the coffee brewing method of your choice. These ground coffee are manufactured by roasting and grinding processes. </span>