Rotary pouch filling system

Looking to efficiently manage pouch filling for diverse products? This rotary system seamlessly opens, fills, and seals premade pouches, ensuring precision and speed across a variety of production lines.

Fills and Seals Pre-Made Pouches

The FMC 200R from The Food Machinery Company is a robust rotary pouch machine that optimizes your packaging line for high-speed and precise pouch filling and sealing operations. What sets the FMC 200R apart is its ability to handle a variety of pre-made pouches, including stand-up bags and spout pouches, with speeds of up to 50 bags per minute. Ideal for applications in food, beverage, and snack manufacturing, it efficiently processes products like chips, sauces, and ready meals.

Featuring compatibility with multi-head weighers and liquid fillers, this machine integrates seamlessly into existing production lines. The two-step sealing process ensures integrity, while pouch presence detection minimizes waste. Engineered for continuous and automatic operations, the FMC 200R reduces downtime with its automatic lubrication system and offers options like zipper opening and vacuum sealing for enhanced functionality. With user-friendly software and real-time control, it simplifies process management, catering to food manufacturers and packagers looking for reliable and efficient packaging solutions.

Benefits

  • Streamlines packaging operations with high-speed filling and sealing, boosting productivity.
  • Minimizes material waste with precise pouch presence detection.
  • Customizable options enhance packaging versatility for diverse product ranges.
  • Reduces maintenance time with an automatic lubrication system.
  • Seamlessly integrates with existing equipment, ensuring smooth production flow.

General


Applications
Sauces,Ready meals,Liquid formulations,Snacks,Pet food,Nuts,Sweets,Spices
End products
Gummy bears,Cinnamon powder,Chips,Juice concentrates,Cat food,Microwaveable dinner packs,Tomato sauce,Almonds
Steps before
Product Weighing,Bag Preparation,Pouch Presence Detection
Steps after
Sealing,Filling,Packing
Input ingredients
premade bag,stand up bags,3-sided bags,paper bags,spout pouches,retort pouches,free-flowing product
Output ingredients
sealed pouch,filled pouch
Market info
The Food Machinery Company Ltd. is known for manufacturing bespoke food processing equipment, like conveyors and mixers, offering engineering expertise for industrial-scale food production, backed by a reputation for quality and tailored solutions in the UK and international markets.

Technical Specifications


Speed
Up to 50 bags/minute
Pouch Size
80mm x 100mm to 300mm x 350mm
Interfacing Capability
Multi-head weighers,cup fillers,liquid fillers
Feed System
Special feed systems for small,difficult to load products
Automation
Automatic Lubrication System

Operating Characteristics


Automation level
Customized Software
Bag changeover capability
Fast and efficient
Sealing process type
Two-step sealing
Pouch presence detection
Prevents wastes
Lubrication system
Automatic
Bag type versatility
Stand up,3-sided,paper,spout,retort,etc.

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container type
Premade pouches
Packaging type
Stand up bags,3-sided bags,paper bags,spout pouches,retort pouches
Filling purpose
Free-flowing product filling

Physical Characteristics


Machine footprint
Compact
Pouch sizes
80mm x 100mm up to 300mm x 350mm
Discharge method
Rotary
Control panel type
Operator friendly software

Custom Options


Type of Pouches
Stand up bags,3-sided bags,paper bags,spout pouches,retort pouches
Sealing Type
Two step sealing process
Integration Possibilities
Multi-head weighers,cup fillers,liquid fillers
Options
Zipper opener,Gas Flush,Product Settler,Vacuum Sealing,Bag Printer,Dust Extract,Euro Slot