Large portion depositor for food production

Achieve precision and efficiency in depositing large portions with versatile solutions for thick and chunky mixtures, optimizing your production line’s output effortlessly.

Deposits and Portions Large Volumes Precisely

The Pro 4000i Heavy Duty Large Deposit Filler from Unifiller is engineered to transform high-volume production lines with its superior depositing capabilities. Utilizing an adjustable single piston system, this filler effectively handles diverse product types, from chunky soups and batters to viscous pastes and pet foods. With a precise deposit range from 15 oz to 150 oz, it suits applications like sauces, dressings, and pharmaceutical creams. Its 21-gallon conical hopper or 71-gallon low-level hopper ensures continuous operation, while the machine’s stainless steel construction and easy-washdown design simplify maintenance. Integrated seamlessly into existing lines, its air-powered system operates at speeds up to 60 cycles per minute, adapting to both food and non-food industries. Designed for durability, it maintains high sanitation, minimizing moisture-related wear, making it an ideal solution for large-scale, reliable production.

Benefits

  • Enhances production efficiency with high-speed operation up to 60 cycles per minute.
  • Maintains product integrity with adjustable deposit sizes for precise portioning.
  • Simplifies cleaning and reduces contamination risks with an easy washdown design.
  • Reduces maintenance time with tool-free operation and quick-connect fittings.
  • Integrates seamlessly into existing lines to streamline large-scale production processes.

General


Applications
Sauces,Dough,Potato salad,Pet food,Curry,Pasta sauce,Cosmetics,Pharma,Cake batter,Bbq sauce,Salad dressing,Fish roe
End products
Red curry paste,Pizza dough,Liquid medicine,Bolognese sauce,Face cream,Smoky bbq sauce,Creamy potato salad,Seasoned fish roe,Italian salad dressing,Wet dog food,Chunky tomato soup,Cream cake batter
Steps before
Ingredient Mixing,Product Preparation,Chunk Formation
Steps after
Form,Fill and Seal,Large Tub Portioning,Packaging
Input ingredients
chunky tomato soup,Italian salad dressing,kimchi,cake batter,dough,pasta sauce,curry with chunks,BBQ sauce,potato salad,fish roe
Output ingredients
large portion deposits,form,fill and seal lines,large tub portioning
Market info
Unifiller Systems is known for manufacturing innovative and precise food processing and bakery equipment, specializing in automated portioning and depositing solutions that enhance efficiency and consistency for bakeries and food production lines globally.

Technical Specifications


Speed
Up to 60 cycles per minute
Deposit Range
15oz - 150oz
Particle Size
1.5" cubes (38mm) +
Power
Air
Hopper Capacity
21 Gallon (79 liters)
Low-Level Frame Capacity
Up to 71 Gallon (270 liters)
Washdown Capability
Easy Washdown

Operating Characteristics


Cleaning method
Easy Washdown
Automation level
Manual / PLC
Batch vs. continuous operation
Batch
Changeover time
Quick connect fittings
Automation
Quick connect fittings
Speed Adjustment
Calibrated speed adjustment dial

Material Compatibility


Cleanability
Easy Washdown
Moisture resistance
Reduces damage caused by moisture build-up
Density/particle size
1.5" cubes (38mm) +

Physical Characteristics


Hopper capacity
21 Gallon (79 liters) / Up to 71 Gallon (270 liters) on low-level frame
Deposit range
15oz (445 ml) to 150oz (4440 ml)
Tool requirements
No tools required
Height adjustment
Precision height adjustment
Surface covers
Angled to eliminate pooling
Particle size handling
Up to 1.5" cubes (38mm) +

Custom Options


Control panel type
User-friendly dial
Integration possibilities
Form,fill,and seal lines
Height adjustment
Precision height adjustment
Surface covers
Angled to prevent pooling
Quick connect system
Stainless steel fittings