Stand-up pouch making system
Efficiently transform pre-printed reels into customizable stand-up pouches with precise unwinding, punching, and sealing, ensuring adaptability for diverse packaging needs and rapid size changeovers.
Forms and Seals Stand-Up Pouches
The Kompakta from IMA Group is a linear pouch-making machine designed to create stand-up pouches from pre-printed reels, offering manufacturers significant flexibility in shape and size customization. This machine unwinds, punches, cuts, and seals materials to produce pouches efficiently, making it ideal for industries such as food, dairy, and personal care. With a nominal production speed of 400 pouches per minute, it ensures high-speed operation through its seamless reel replacement and automatic splicing rejection. The Kompakta supports pouch sizes ranging from 100 to 200 mm in height and 70 to 150 mm in width, utilizing materials like Triplex and Quadruplex. Its integration capabilities include an end-of-line packer for sorting and boxing, while the straightforward size changeover feature minimizes downtime, promoting production line versatility. Total installed power is 25 kW, and the machine is robust with a weight of 2,000 kg. Kompakta facilitates energy-efficient operations with emphasis on fast and adaptable production changeovers, meeting diverse packaging needs.
Benefits
- Increases production efficiency with speeds up to 400 pouches per minute.
- Enhances packaging flexibility through quick and easy size changeovers.
- Minimizes material waste and rejects with automatic splicing detection and rejection.
- Streamlines packaging operations with integrated end-of-line packing solutions.
- Allows for creative packaging solutions with customizable pouch shapes and sizes.
- Applications
- Food,Home care,Snacks,Confectionery,Beverage,Coffee,Sweets,Personal,Tea,Dairy
- End products
- Shampoo sachets,Fruit juice pouches,Gummy bears,Granola bars,Cheese slices,Tea bags,Chips,Yogurt pouches,Ground coffee,Detergent pods
- Steps before
- Pre-printed reel loading,Material preparation,Reel unwinding
- Steps after
- End-of-line packing,Boxing,Tray loading
- Input ingredients
- pre-printed reels,pouch material,triplex,quadruplex
- Output ingredients
- stand-up pouches,finished pouch
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Nominal Production Speed
- 400 ppm
- Pouch Height Range
- From 100 to 200 mm
- Pouch Width Range
- From 70 to 150 mm
- Pouch Material
- Triplex,Quadruplex
- Total Installed Power
- 25 kW
- Weight
- 2,000 Kg
- Automation
- Automatic unwinding,punching,cutting,and sealing
- Changeover Time
- Just a few minutes
- Automation level
- Fully automatic
- Changeover time
- Few minutes
- Batch vs. continuous operation
- Batch
- Integrated steps
- Unwinding,punching,cutting,and sealing
- High-speed reel replacement
- Yes
- Splicing identification and rejection
- Automatic
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Pouch shape flexibility
- Customizable shapes
- Machine footprint
- Compact design
- Pouch height range
- From 100 to 200 mm
- Pouch width range
- From 70 to 150 mm
- Pouch Material
- Triplex,Quadruplex
- Total installed power
- 25 kW
- Weight
- 2,000 Kg
- Feed method
- Automatic unwinding from reels
- Discharge method
- Automatic packing into boxes or trays
- Pouch shape customization
- Custom shapes available
- Pouch size customization
- Various sizes available
- Size changeover time
- Few minutes
- Machine setup
- Dual reel for front and back
- Packing configuration
- End-of-line packer standard