High-pressure roller mill for medium-fine crushing
Achieve precise granule distribution in medium-fine crushing applications with a compact milling solution that minimizes energy consumption and contamination, making it ideal for continuous high-speed operations in demanding industrial environments.
Processes and Compacts Hard Materials Efficiently
The High-Pressure Roller Mill ECP from Hosokawa Alpine is designed for the precise milling of hard materials such as ceramics, metals, and minerals in continuous operations. Utilizing a counter-rotating roller system, it applies optimal milling force to ensure a narrow granule distribution, ideal for applications from chemicals to food processing. With throughput capacities ranging from 0.2 to 120 tons per hour, it efficiently manages intermediate to fine crushing tasks. The ECP model features both gravity and screw feeding options to maximize throughput capacity and ensure consistent operation. Energy efficiency is enhanced with minimal contamination risk due to the selective contact of material particles with the roller surfaces. Available in stainless steel for enhanced corrosion resistance, this system is compliant with industry standards and integrates seamlessly into existing production lines, offering remote monitoring and configuration options. Additionally, the mill’s design supports easy maintenance and cleaning, ensuring minimal downtime and reliable performance.
Benefits
- Achieves uniform granule distribution essential for high-quality end products.
- Minimizes energy consumption through optimized milling force.
- Reduces contamination risk with selective particle contact.
- Integrates smoothly with existing systems for seamless process continuity.
- Offers corrosion-resistant materials for durability in harsh environments.
- Applications
- Dishwashing powder,Cosmetics,Lithium-ion batteries,Crop protection agents,Recycling composite materials,Minerals,Technical ceramic,Graphite rounding for lithium-ion batteries,Powder coating,Sweeteners,Talc,Recycling extruded materials,Chemicals,Food,Fertiliser,Medicinal herbs,Luxury foods,Pharma,Hapi,Additive manufacturing metal,Spices,Tea,Recycling plastic mouldings,Post consumer recycling (pcr),Animal feed,Additive manufacturing polymer,Titanium dioxide,Industrial wax,Recovered carbon black,Special flours,Sugar,Metals,Cell culture media,Cocoa processing,Cable recycling,Grinding of rubber,Recycling,Api - inhaler,Lignin,Film recycling,Thickening agents,Recycling of lithium-ion batteries,Roots,Protein shifting,Hard minerals,Tablets,Lactose,Dairy products
- End products
- Specialty flours for baking,Packaged premium teas,Gourmet chocolates,Industrial talc,Inhaler medicines,Wax additives,Gel-based thickeners,Ceramic components,Recycled carbon black products,Painted metal surfaces,Recycled battery components,Titanium dioxide pigments,Plastic component prototypes,Cocoa powder,Recycled packaging films,High-potency active ingredients,Artificial sweeteners,Calcium-enriched dairy ingredients,Anode and cathode materials for lithium-ion batteries,Dishwasher tablets,Metal 3d printed components,Pesticide granules,Lactose-free milk powders,Granular fertilizers,Lignin-based bioplastics,Graphite electrodes,Polymer 3d printed parts,Refined sugar,Livestock nutritious pellets,Plant-based protein supplements,Laboratory culture media,Essential oils from roots,Instant spice blends,Skincare lotions,Pressed pharmaceutical tablets,Herbal supplements,Insulated cable sheaths,Pulverized rubber powders,Secondary raw materials from recycling,Recycled composite panels
- Steps before
- Pre-crushing,Feed preparation,Screening
- Steps after
- Screening with classifiers,Further fine grinding,Packaging
- Input ingredients
- hard materials,ceramics,minerals,metals,metal alloys
- Output ingredients
- medium-fine crushed materials,sharp-edged granules,narrow granule distribution
- Market info
- Hosokawa Alpine is known for its expertise in manufacturing advanced process equipment and systems for powder and particle processing technology. It has a strong reputation for innovation, quality engineering, and customer-focused solutions in various industries.
- Roller diameter
- 200 mm to 1,100 mm
- Working width
- 50 to 1,200 mm
- Drive unit
- 11 kW to 500 kW
- Throughput capacity
- 0.2 – 120 t/h
- Max. press force
- 360 kN to 6000 kN
- Feeding method
- Gravity feeding / Screw feeding
- Working mechanism
- Counter rotating rollers
- Integrated steps
- Pre-crushing before fine grinding
- Batch vs. continuous operation
- Continuous operation or closed circuit with screening machines
- Throughput capacity
- 0.2 – 120 t/h
- Automation level
- Hydraulic pressure system
- Energy efficiency
- Extremely low energy requirements
- Abrasion resistance
- Yes
- Corrosive resistance (e.g. acids)
- Yes
- Cleanability
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Roller Diameter
- 200 mm to 1,100 mm
- Working Width
- 50 to 1,200 mm