Falling film plate evaporators for fruit juice concentration

Achieve precise concentration of liquid products with minimal thermal impact using innovative falling film technology, ideal for preserving flavor and quality in sensitive applications like fruit juice and dairy concentrate production.

Concentrates and Separates Liquids Efficiently

The Falling Film Plate Evaporator from SPX FLOW is engineered to optimize your liquid concentration processes across beverage, dairy, food, and pharmaceutical industries. This evaporator stands out with its patented distribution system for even product spread and low wetting rates, ensuring efficient single-pass operation. Catering to a range of applications, from orange juice concentrate to non-alcoholic beer, it operates on a continuous basis, utilizing multiple effect or mechanical vapor recompression (MVR) techniques for energy efficiency. Capable of processing 2,000 to 60,000 lbs/hr, it facilitates seamless integration into your production line and is constructed to withstand harsh processing environments, offering material options to suit various chemical compatibilities. The system supports Clean-in-Place (CIP) practices, promoting quick and contamination-free cleaning while customizable features and engineering support ensure it fits your specific production needs.

Benefits

  • Enhances product quality with consistent and uniform evaporation.
  • Boosts energy efficiency utilizing multiple effect and MVR techniques.
  • Increases processing capacity with high throughput up to 60,000 lbs/hr.
  • Minimizes labor with easy integration into existing automated systems.
  • Adapts to diverse environments with customizable and durable material options.

General


Applications
Vegetable broths,Corn syrups,Gelatin,Beer de-alcoholization,Milk,Coffee,Sugars,Meat broths,Fruit juices,Whey protein
End products
Whey protein isolate,Chicken bouillon,Maple syrup,Instant coffee powder,Vegetable soup base,High-fructose corn syrup,Skim milk concentrate,Orange juice concentrate,Gelatin sheets,Non-alcoholic beer
Steps before
Purification,Grinding,Emulsification,Blending
Steps after
Product Concentration,Cooling,Sterilization,Packing
Input ingredients
fruit juices,sugars,corn syrups,meat broths,vegetable broths,coffee,gelatin,milk,whey protein,beer
Output ingredients
concentrated fruit juices,concentrated sugars,concentrated corn syrups,concentrated meat broths,concentrated vegetable broths,concentrated coffee,concentrated gelatin,concentrated milk,whey protein concentrates,de-alcoholized beer
Market info
SPX Flow is renowned for its expertise in manufacturing industrial ETO equipment, specializing in fluid handling and processing solutions. They are recognized for innovation, reliability, and providing efficient solutions across diverse industries, including food, beverage, and industrial markets.

Technical Specifications


Capacity
2,000 to 60,000 lbs/hr (907 to 27,216 kg/h)
Wetting Rate
Low required
Temperature Difference
Very low required
Plate Size
Three sizes available
Design Type
Single pass

Operating Characteristics


Working Mechanism
Falling Film
Batch vs. Continuous Operation
Continuous
Integrated Steps
Multiple Effect / MVR (Mechanical Vapor Recompression)
Product Distribution System
Patented even distribution system
CIP/SIP
CIP 121°C
Wetting Rates
Low required
Residence Time
Short

Material Compatibility


Density/particle size
0.5–2.5 g/cm³

Product type Characteristics


Product consistency
Even distribution with patented system
Material type
Fruit juices,sugars,broths,etc.

Physical Characteristics


Plate size
Varies,three sizes available
Water removal capacity
2,000 to 60,000 lbs/hr (907 to 27,216 kg/h)
Footprint
Compact design
Discharge Method
Single pass design
Distribution system
Patented even distribution

Custom Options


Plate size options
Multiple sizes available
Water removal capacity
2,000 to 60,000 lbs/hr
Distribution system
Patented design for even distribution
Wetting rates
Low required wetting rates