Bulk reception solution for industrial material handling

Optimize your operations with an above-ground bulk reception system that reduces civil works cost and complexity while efficiently managing diverse materials from trucks and loaders, ensuring seamless integration into your existing material handling processes.

Receives and Conveys Bulk Materials Efficiently

The IntraBulk Bulk Reception Unit from Schenck Process offers a robust solution for handling bulk materials across various industries such as chemicals, fertilizers, and cement. This above-ground system distinguishes itself by eliminating the need for costly civil engineering required by traditional underground pits, minimizing installation time and expense.

With its low-profile wide apron belt design, the IntraBulk allows seamless material discharge from different vehicles, including road tipping trucks and walking floor trailers, without the necessity of steep ramps. It efficiently conveys a wide range of materials—whether solid, powder, or slurry—with operational capacities tailored to low, medium, and high-density materials across models RU2000, RU3000, and RU4000, respectively.

Designed for continuous or manual high-speed operations, this system readily stores material as a buffer and manages rapid discharge to downstream processing. It features low power requirements and reduced operational costs due to its straightforward mechanics and regulated discharge capabilities. Furthermore, its environmental system design ensures minimal dust emissions, while stainless steel construction options provide robust material corrosion resistance for harsh chemical environments.

With adaptability to convey both dry and wet material, including dewatered sludge and sticky substances, the IntraBulk Bulk Reception Unit offers integration-ready customization and engineering support to meet your processing needs and infrastructure requirements.

Benefits

  • Minimizes installation costs by eliminating the need for expensive underground pits.
  • Enhances material flow with low loading height and rapid discharge capabilities.
  • Supports diverse material types, reducing operational disturbances from sticky or dusty substances.
  • Reduces environmental impact with low dust emissions.
  • Offers flexible integration with existing infrastructure, streamlining process adjustments.

General


Applications
Sealants,Meat and bone meal,Dewatered sludge,Home care products,Catalysts,Cement,Chemicals,Agrichemicals,Biomass,Batteries,Pet food,Additives,Power plants,Fertilizers,Personal care products,Colorants,Paint,Coatings,Adhesives,Steelmaking
End products
Detergent powders,Organic dyes,Steel billets,Pulverized coal,Zeolite catalysts,Emulsion paint,Wood pellets,Lead-acid battery paste,Dried sewage sludge,Titanium dioxide pigments,Liquid soaps,Epoxy coatings,Kibble,Portland cement,Meat and bone meal granules,Ammonium nitrate,Polyethylene,Silicone sealants,Urea granules,Epoxy adhesives
Steps before
Material Collection,Loading,Transport
Steps after
Material Conveying,Buffer Storage,Processing,Transfer
Input ingredients
bulk materials,dry materials,wet materials,dusty materials,sticky materials,road tipping trucks,front-end loading units,walking floor trailers
Output ingredients
processed materials,conveyed materials,buffer store materials,regulated discharge materials,rapid process discharge
Market info
Schenck Process is known for its expertise in material handling, weighing, feeding, and automation solutions. The company has a strong reputation for delivering high-quality engineered-to-order equipment for diverse industries, backed by innovative technology and customer-centric service.

Technical Specifications


Material Handling Capability
Low,Medium,High Density Materials
Loading Height
Low (apron belt design)
Installation Type
Above ground
Vehicle Compatibility
Road tipping trucks,Front-end loaders,Walking floor trailers
Discharge Method
Conveying or Buffer Storage
Environmental Design
Low dust emissions
Power Requirement
Low power usage
Material Reception Speed
Rapid

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Density/particle size
Low,Medium,High Density Materials
Abrasion resistance
High abrasion resistance
Corrosive resistance (e.g. acids)
Acid-resistant materials
Cleanability
Easy to clean
Biological compatibility
Handles natural and organic materials
Handling of wet and dry materials
Handles both wet and dry materials
Dusty and sticky materials
Handles dusty and sticky materials

Physical Characteristics


Machine footprint
Compact
Casing material
2/3mm quality steel
Section length
2.4 meters
Installation type
Above ground
Loading height
Very low
Discharge method
Conveyed into processing system or buffer
Handling method
Apron belt design
Material handling vehicle compatibility
Road tipping trucks,front-end loading units,walking floor trailers
Operation mode
Easy to operate

Custom Options


Integration possibilities
Flexible integration with existing material handling systems
Compact footprint
Yes