Rising/falling film plate evaporator for heat sensitive products
Efficiently concentrate heat-sensitive liquids with rising/falling film technology, ideal for small to medium production runs where precise water removal and multi-duty flexibility are essential.
Concentrates Heat-Sensitive Liquids Efficiently
The Rising/Falling Film Plate Evaporators are engineered to meet the demands of processing heat-sensitive liquids across various industries such as beverage, dairy, and pharmaceutical. Designed for flexibility and multi-duty operation, this system efficiently concentrates liquids by utilizing a rising and falling film evaporation process. With water removal capacities ranging from 1,000 to 35,000 lbs/hr, these evaporators handle small to medium production runs, while junior plate variants cater to pilot plant trials starting at 100 lbs/hr.
Ideal for producing end-products like orange juice concentrate, instant coffee, and high fructose corn syrup, the evaporators integrate seamlessly into existing production lines. They offer scalable solutions with the option for multiple-effect configurations to maximize thermal efficiency. Constructed from durable materials to ensure long-term reliability, these systems are suitable for various operational environments, including those requiring stringent hygiene standards.
Whether you’re in food processing or chemical sectors, the evaporators are compatible with numerous industry standards and can be customized for specific process requirements, ensuring they fit perfectly within your production framework.
Benefits
- Enhances product quality by carefully managing temperature for heat-sensitive liquids.
- Increases production flexibility with scalable capacity suited for small to medium batches.
- Saves energy through multi-effect configuration, optimizing thermal efficiency.
- Integrates smoothly into existing systems, allowing for seamless process continuity.
- Reduces operational costs with minimal maintenance and reliable construction.
- Applications
- Corn syrups,Vegetable broths,Fruit purees,Gelatin,Milk,Coffee,Sugars,Egg products,Meat broths,Pectin,Fruit juices
- End products
- Liquid egg whites,Beef stock,Apple puree,Maple syrup,Vegetable soup base,High fructose corn syrup,Fruit pectin jelly,Orange juice concentrate,Instant coffee,Jell-o,Whole milk
- Steps before
- Purification,Mixing,Blending,Homogenization,Crystallization
- Steps after
- Concentration,Drying,Packing,Pasteurization
- Input ingredients
- fruit juices,fruit purees,sugars,corn syrups,meat broths,vegetable broths,coffee,gelatin,milk,egg,pectin
- Output ingredients
- concentrated fruit juices,concentrated fruit purees,concentrated syrups,reduced broth (meat,vegetable),concentrated coffee,gelatin concentrate,condensed milk,egg concentrate,pectin concentrate
- Market info
- SPX Flow is renowned for its expertise in manufacturing industrial ETO equipment, specializing in fluid handling and processing solutions. They are recognized for innovation, reliability, and providing efficient solutions across diverse industries, including food, beverage, and industrial markets.
- Water removal capacity
- 1,000 to 35,000 lbs/hr (454 to 15,876 kg/h)
- Water removal capacity (junior plate evaporator)
- 100 lbs/hr (45.5 kg/h)
- Production run capability
- Small to medium
- Thermal efficiency
- Multiple effect system
- Working mechanism
- Rising/Falling Film
- Batch vs. continuous operation
- Batch / Inline Continuous
- Thermal efficiency
- Multiple effect system
- Water removal capacity
- 1,000 to 35,000 lbs/hr
- Adaptability for production scales
- Small to medium and pilot plant trials
- Heat sensitivity handling
- Engineered for heat sensitive products
- Flexibility of solution
- Multi-duty unit
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Compact footprint
- Yes
- Discharge method
- Multiple effect system
- Machine footprint
- Flexible,adaptable
- Multiple effect system configuration
- Yes
- Capacity range
- 1,000 to 35,000 lbs/hr
- Junior plate evaporator capacity
- 100 lbs/hr