Dry ingredient blending solution for confectionery and bakery products
Achieve seamless integration of dry inclusions into aerated or tempered mixtures, ensuring product integrity while maintaining high-speed, continuous operations.
Folds Dry Inclusions into Liquid Products
The TFT-RotoBlender from Tanis Food Tec is specifically engineered to integrate dry inclusions or powders into liquid or aerated products seamlessly. Utilizing a gentle folding technique, it ensures minimal impact on the aeration or tempering of masses, critical for maintaining the desired texture in bakery and confectionery outputs. Equipped with flow measurement and loss-in-weight dosing technology, it guarantees high-accuracy recipe control in continuous operations. The RotoBlender is versatile, accommodating a variety of dry inclusions from flour and sugar to broken nuts and chocolate chunks, making it ideal for products such as fruit cake batters and peanut nougat bars. Its fully CIP-able design facilitates efficient cleaning and minimizes downtime. Furthermore, integration with TFT control software allows for streamlined operations within your existing tempering and mixing systems, ensuring compatibility and enhanced process automation. The unit’s construction supports various material options to meet your specific production environment needs.
Benefits
- Ensures product integrity by gently folding inclusions, preserving texture and aeration.
- Optimizes ingredient accuracy with loss-in-weight technology for precise recipe control.
- Simplifies maintenance with fully CIP-able design, reducing downtime and labor costs.
- Enhances productivity through seamless integration with existing control systems.
- Handles a broad range of inclusions, increasing production versatility and capability.
- Applications
- Snacks,Bakery,Confectionery,Marshmallow,Sweets,Nougat filling,Cake batter
- End products
- Marshmallow crispies,Chocolate chunk cake,Iqf fruit inclusion snacks,Nutty nougat filling,Tempered cake batter with inclusions,Peanut nougat bars,Fruit cake batter,Aerated marshmallow treats
- Steps before
- Tempering,Aeration,Ingredient Dosing,Flow Measurement
- Steps after
- Continuous Mixing,Recipe Control,CIP Cleaning,Integration into Control Systems
- Input ingredients
- dry ingredients,fruit parts,chocolate chunks,peanuts,crispies,powders,flour,sugar,broken nuts,fruity parts,IQF
- Output ingredients
- aerated mass,tempered mass,cake batter with inclusions,nougat bar filling with peanuts,marshmallow with crispies
- Market info
- Tanis Food Tec is known for designing and manufacturing custom-engineered food processing equipment, specializing in innovative solutions for the confectionery, bakery, and dairy industries, with a reputation for quality, precision, and reliability in delivering tailored production lines.
- Inclusion Type
- Powders,broken nuts,chocolate chunks,fruity parts (IQF)
- Continuous Operation
- In-line continuous
- Recipe Control Accuracy
- High accuracy with loss-in-weight technology
- CIP Capability
- Fully CIP-able design
- Integration
- Full integration with TFT control software and tempering/mixing solutions
- Impact on Product
- Minimal product damage
- Working mechanism
- Gentle folding
- Integrated steps
- Flow measurement,loss-in-weight dosing
- CIP Principles
- Fully CIP-able design
- Batch vs. inline flow
- Inline continuous
- Automated recipe control
- Integration with TFT control software
- Cleanability
- Fully CIP-able design
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Discharge method
- Gravity discharge
- Unit integration
- Fully integrable in TFT control software
- CIP-able design
- Fully CIP-able
- Integration with TFT control software
- Yes
- Control panel type
- PLC-controlled
- CIP-able design
- Fully CIP-able