Sugar syrup treatment system
Ensure your sugar syrups meet quality standards by eliminating impurities and maintaining optimal flavor with advanced filtration and pasteurization techniques.
Purifies and Refines Sugar Syrup
The Sugar Syrup Treatment System from A Due S.p.A. leverages advanced filtration and clarification techniques to deliver high-purity syrups for beverage production. With a multi-stage process that includes activated carbon treatment, ion-exchange columns, and pasteurization, it effectively removes impurities, color, and odors.
Ideal for applications in soft drinks, flavored waters, and fruit juices, this system handles up to 65°Brix sugar concentrations. The equipment operates continuously, featuring automated controls for seamless integration into your production line. Designed with energy efficiency in mind, it offers up to 90% energy recovery during pasteurization.
Constructed from stainless steel with options for corrosion-resistant materials, it meets industry standards for quality and hygiene. Easy to maintain, it includes options for CIP systems and modular configurations to suit various production demands.
Benefits
- Enhances product quality by removing impurities and improving syrup clarity.
- Conserves energy with up to 90% recovery during thermal processes.
- Reduces operational costs through minimal maintenance requirements.
- Integrates seamlessly into production lines with automated, continuous operation.
- Eliminates off-flavors and odors, ensuring consistent taste profiles.
- Applications
- Carbonated beverages,Beverages,Syrups,Non-carbonated beverages,Juices,Liquid sweeteners,Fruit juices,Flavored water
- End products
- Lemonade,Cranberry juice,Apple juice,Flavored sparkling water,Orange juice,Maple syrup,Iced tea,Energy drinks,Agave nectar,Aloe vera juice,Cola drinks
- Steps before
- Extraction,Refining,Crushing
- Steps after
- Pasteurization,Packaging,Bottling
- Input ingredients
- sugar,cane sugar,water,improperly refined sugar
- Output ingredients
- filtered sugar syrup,decolorized sugar syrup,deodorized sugar syrup,demineralized sugar syrup
- Market info
- A Due is known for designing and manufacturing beverage processing equipment, specializing in water treatment, syrup preparation, and complete automation solutions for the beverage industry, with a strong reputation for innovation and quality engineering.
- Capacity
- Concentrations up to 65°Brix
- Working Temperature
- Up to 85°C
- Material
- Stainless steel AISI 304
- Filtration Type
- Kieselguhr filtering,bag filters,cartridge filters
- Deodorization Treatment
- GAC column (granular activated carbon)
- Pasteurization Temperature
- Adjustable,±1°C
- Contact Time
- Optimal 30 minutes
- Nominal Production Capacity
- 500 ÷ 60,000 l/h
- Energy Recovery
- Up to 90%
- PH Range
- Adjustment possible
- PVC Certification
- 97/23/CE (PED)
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C / SIP 135°C
- Filtration process
- Activated carbon,kieselguhr
- Decolorization method
- Activated carbon / Ion-exchange resins
- Deodorization process
- GAC column
- Demineralization option
- Ion-exchange resins
- Temperature range
- Up to 85°C
- Syrup concentration
- Up to 65°Brix
- Pasteurization type
- In-line / Plate
- Heat recovery
- Up to 90%
- Holding Time
- Accuracy ± 5%
- Process flexibility
- Non-carbonated / Carbonated beverages
- Filling technology
- Cold / Hot / Ultra Clean
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Material
- Stainless Steel AISI 304 / AISI 316 L