Lab-scale powder processing system

Achieve precise control in ultra-small batch processing with a versatile modular system, designed for the intricate demands of research and development.

Processes and Classifies Ultra-Small Powder Batches

The Picoline Series from Hosokawa Alpine is designed for laboratories and R&D departments needing precise handling of ultra-small powder batches. This modular equipment features a platform with multiple function modules for fine milling, mixing, and classifying powders and suspensions. Its compact, table-top design allows easy integration into laboratory settings, including fume hoods. With applications across pharmaceuticals, chemicals, food, and more, the Picoline Series is ideal for developing scalable processes from grams of material. The equipment offers straightforward operation through a touch panel interface, enabling seamless control of experimental parameters. The brushed stainless-steel surface ensures easy cleaning, while a pivoted media supply adapter facilitates smooth module switching. The device supports batch or continuous operations with optional peripheral units, offering high versatility for diverse research requirements. Additionally, the system’s LAN interface allows integration with LIMS and remote data export, enhancing process monitoring and analysis.

Benefits

  • Enables precise research with minimal material waste through modular processing of ultra-small batches.
  • Simplifies process scale-up, maintaining consistency from laboratory trials to full production.
  • Enhances experimental flexibility with easy integration into existing lab setups.
  • Facilitates comprehensive process monitoring and data analysis via LAN and USB connectivity.
  • Streamlines cleaning and maintenance, reducing downtime and ensuring contamination-free operations.

General


Applications
Detergent powders,Nuclear,Plant-based proteins,Animal-based proteins,Cosmetics,Toner,Herbs,Minerals,Pigments,Dairy,Chemicals,Food,Residual streams,Energy,Additive manufacturing,Spices,Tea,Cocoa,Animal feed,Crop protection,Sugar,Metals,Flavours,Instant soup,Pharmaceuticals,Battery materials,Beverage,Thickening agents,Environment,Lactose,Metal salts
End products
Catalysts,Sweeteners,Flavor enhancers,Metal salt powders,Cocoa powder,Feed additives,Speciality paper pigments,Fertilizer additives,Thickening agents in powder form,Whey protein isolate,Natural and synthetic pigments,Toner powder,Protein powders,Cocoa solids,Sugar substitutes,Metal powders for additive manufacturing,Plant-based protein isolate,Tea extracts,Cosmetic powder formulations,Nuclear fuel pellets,Agrochemical surfactants,Battery electrode materials,Mineral fillers,Instant soup powder,Dairy protein concentrate,Animal feed premixes,Lactose-free dairy powder,Toner additives,Apis
Steps before
Preparation,Mixing,Drying,Powder Testing
Steps after
Analysis,Packing,Storage,Quality Control
Input ingredients
powders,suspensions,mini quantities,ultra-small batches
Output ingredients
fine milled powders,classified powders,mixed powders,tiny batch products
Market info
Hosokawa Micron is renowned for specializing in the manufacturing of powder and particle processing technologies, including mixing, drying, and milling equipment. They are respected for their innovative solutions and engineering excellence in industrial engineered-to-order equipment markets.

Technical Specifications


Dimensions
L 893 mm x W 616 mm x H 488 mm
Weight
Approx. 80 kg
Batch size
A few grams
Automation
Touch panel with integrated microprocessor
Material
Brushed stainless steel
Control Interface
Touch panel
Processor
Microprocessor with CAN bus
Modularity
Platform with eight function modules
LAN interface
For printer,remote control,LIMS connection
Data Export
CSV via USB
Media Supply
Adapter connection

Operating Characteristics


Working mechanism
Modular concept with interchangeable function modules
Integrated steps
Fine milling,classifying,mixing
CIP/SIP
Easy cleanability with brushed stainless steel
Batch vs. inline flow
Designed for batch processing of ultra-small quantities
Automation level
Controlled by touch panel with integrated microprocessor
Changeover time
Quick module change due to standardized adapter

Material Compatibility


Cleanability
Brushed stainless steel
Density/particle size
Ultra-small batches of <1 g to a few grams
Abrasion resistance
High technical standards

Physical Characteristics


Machine footprint
L 893 mm x W 616 mm x H 488 mm
Design type
Table-top
Material of construction
Brushed stainless steel
Weight
Approx. 80 kg
Module addition flexibility
Modular concept with attachable function modules
Discharge method
Adapter connection for modules
Control panel type
Touch panel with integrated microprocessor
Media supply method
Pivoted media supply adapter
Cleanability
Easy cleaning due to material and design

Custom Options


Control panel type
Touch panel
Platform type
Modular,table-top design
Adaptability
Various function modules
Integration possibilities
LAN interface for remote control and LIMS systems
Media supply adapter
Pivoted,tiltable for picoliq and picobond