Advanced powder dosing system for continuous production
Achieve precise powder integration into your liquid processes, enhancing consistency and flexibility in your production line with high-precision dosing and versatile material handling.
Precisely Doses and Mixes Powders into Liquids
The zoatec® CPU from AZO is designed to revolutionize continuous powder dosing and mixing in the pharmaceutical, food, cosmetics, and chemical industries. This unit excels in processing by integrating precise metering of powders into liquid streams without premixing. Employing variable shear rates, it efficiently processes powders, granulates, and pellets continuously, thus eliminating batch processing challenges. Its applications range from producing pharmaceutical powders and nutritional food blends to cosmetic emulsions and chemical additives. Engineered for seamless system integration, the zoatec® CPU is equipped with intelligent process control, allowing for superior automation and feedback system capabilities. It accommodates multiple plants in series, enhancing operational flexibility and capacity. The design aligns with EHEDG regulations, promoting hygiene and safety standards ideal for sensitive production environments. Available in robust materials, it addresses corrosion resistance, making it suitable for diverse operational conditions. Additionally, the optional CIP (clean-in-place) system ensures hassle-free maintenance, supporting sterile processing requirements.
Benefits
- Enhances product consistency with high-precision powder dosing.
- Increases operational efficiency by eliminating the need for premixing.
- Adaptable to varying materials, reducing equipment changeover time.
- Integrates seamlessly into existing production lines for streamlined processes.
- Complies with EHEDG regulations, ensuring hygiene and safety in operations.
- Applications
- Food,Chemicals,Pellets,Cosmetics,Granulates,Powders,Pharmaceuticals
- End products
- Detergent powders,Powdered milk,Instant soup mixes,Granulated sugar,Nutritional food powders,Flavoring pellets,Chemical additives,Cosmetic emulsions,Vitamin supplements,Pharmaceutical powders
- Steps before
- Raw material preparation,Grinding,Purification,Drying
- Steps after
- Sterilization,Packing,Quality control,Coating
- Input ingredients
- powders,granulates,pellets,dry substances,liquids,paste-like substances
- Output ingredients
- mixed and dispersed substances,high-quality product,consistently processed materials
- Market info
- AZO is renowned for designing and manufacturing automated bulk material handling systems, specializing in mixer feeding, ingredient automation, and process control, known for their reliability and tailored solutions in the food, pharmaceuticals, and chemical industries.
- Accuracy
- High-precision powder dosing
- Dosing type
- Powder into liquids
- Feed type
- Powders / Granulates / Pellets
- Automation
- Intelligent control engineering
- Batch vs. continuous
- Continuous
- Shear rate
- Variable depending on raw material
- Design compliance
- EHEDG regulations
- Automation level
- Optimal process control
- Batch vs. continuous operation
- Continuous
- Simultaneous processing
- Powders,granulates,pellets
- Process efficiency
- High
- Changeover capability
- Series configuration possible
- Dosing accuracy
- High-precision
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Product consistency
- High
- Series configuration
- Possible
- Shear rate adjustment
- Variable
- Intelligent control engineering
- Yes
- Process unit combination
- Continuous / Series