One-shot chocolate depositing system

Enhance your confectionery line with precise, high-speed depositing technology designed for seamless integration into existing production environments, perfect for creating intricate chocolate pralines and filled bars.

Deposits and Moulds Chocolate Confectionery

The PowerShot from Bühler Group is a state-of-the-art one-shot chocolate depositor designed to address the challenges of high-volume, precise confectionery production. This versatile equipment caters to chocolate manufacturers and food processing companies, offering seamless depositing of chocolates, fillings, and inclusions. Suitable for manufacturing a range of end-products such as pralines, truffles, and nut-filled bars, the PowerShot integrates effortlessly into existing production lines with options for spot, ribbon, and one-shot depositing.

Utilizing the latest drive technology, the PowerShot enhances energy efficiency by recycling servo drive energy, reducing operational costs. Its design prioritizes hygiene, allowing easy access for cleaning and maintenance, meeting the highest food safety standards. High-quality depositing tools facilitate swift changeovers between chocolate masses and product types, maximizing throughput with minimized downtime.

Automation is supported by PLC control, enabling integration into broader production systems and ensuring consistency across batches. Customized configurations allow parameters to be tailored to specific product needs, offering flexibility and ensuring the unit functions optimally for your unique requirements. The PowerShot’s robust build, with available corrosion-resistant materials, ensures longevity even under rigorous conditions, making it an invaluable asset for high-speed, continuous operations in the confectionery industry.

Benefits

  • Enhances production efficiency with high-volume, precise depositing capabilities.
  • Minimizes energy costs by utilizing servo drive energy recycling.
  • Facilitates swift product changeovers with user-friendly depositing tools.
  • Maintains stringent hygiene standards, simplifying cleaning and maintenance.
  • Integrates seamlessly into existing lines, supporting versatile confectionery production.

General


Applications
Snacks,Confectionery,Chocolates,Bars,Moulded products,Tablets,Chocolate,Blocks
End products
Filled chocolate bars,Chocolate truffles,Nougat bars,Candy-coated chocolates,Cocoa-based confectionery blocks,Marzipan-filled chocolates,Chocolate pralines,Chocolate blocks,Caramel-filled chocolates,Nut-filled chocolate bars,Assorted chocolate tablets,Chocolate drops,Solid chocolate tablets
Steps before
Dough prep,extrusion,shaping,Moulding,forming,Cooling,buffering
Steps after
Cooling,buffering,Packing,Palletizing,Sorting,drying
Input ingredients
solid chocolate,premixed inclusions
Output ingredients
drops,bars,chocolates,tablets,blocks
Market info
Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.

Technical Specifications


Deposit types
Spot,ribbon,one-shot
Food safety standards
Hygienic design
Energy efficiency
Intrinsic energy recycling
Drive technology
Latest servo drive
Product flexibility
Compatible with multiple chocolate products
Operator safety
Smart design for maximum safety
Accessibility
High accessibility for cleaning
Changeover time
Tool change while running
Production throughput
High throughput
Integration capability
Compatible with existing lines

Operating Characteristics


Depositing type
Spot / Ribbon / One-shot
Automation level
Manual / PLC / SCADA
Energy efficiency
Excellent / Optimized
Changeover time
Fast / Minimal downtime
Cleaning method
Easy access / Hygienic design
Integration capability
Suitable for existing lines
Flexibility
High throughput / Multifunctional
Safety features
Smart cladding design

Material Compatibility


Cleanability
Easy access for cleaning
Corrosive resistance (e.g. acids)
Yes
Density/particle size
Variable

Product type Characteristics


Product shape versatility
Spot,Ribbon,One-shot

Physical Characteristics


Cladding design
Smart design with good visibility
Accessibility
High accessibility to all areas
Customizable parameters
Yes

Custom Options


Control panel type
HMI
Integration possibilities
Compatible with existing lines
Flexibility in depositing
Spot / Ribbon / One-shot
Hygienic Design
High accessibility for cleaning