Liquid filling system for hard capsules
Easily fill two-piece hard capsules with liquids, pastes, and suspensions with precision, ensuring efficient production output and maintaining formulation integrity.
Fills Capsules with Liquids and Solids
The FLUIDOCAP F70 by ACG is a fully automatic liquid capsule filling machine designed to meet the rigorous demands of pharmaceutical and nutraceutical production. Capable of filling between 20,000 to 70,000 capsules per hour, it accommodates a wide range of viscosities from 100 to 40,000 cP, handling liquids, pastes, suspensions, and hot-melts with precision. Its versatility extends to filling pellets, tablets, micro-tablets, and combinations with inert gas purging to protect oxygen-sensitive formulations. This machine addresses the challenge of minimizing waste with its ‘no-capsule-no-fill’ sensors and supports a diverse range of end-products, including Omega-3, Coenzyme Q10, and probiotic capsules. Integrating seamlessly into processing and final conditioning operations, the FLUIDOCAP F70 ensures high-speed, reliable production within both pharmaceutical and nutraceutical facilities.
Benefits
- Increases production efficiency with up to 70,000 capsules per hour.
- Minimizes waste through 'no-capsule-no-fill' technology.
- Expands product range with versatile filling of liquids, solids, and combinations.
- Preserves sensitive formulations with nitrogen/inert gas purging.
- Simplifies operation and reduces labor with fully automated processing.
- Applications
- Vitamins, Supplements, Liquid formulations, Nutraceuticals, Pharmaceuticals
- End products
- Vitamin d3 liquid capsules, Coenzyme q10 capsules, Mineral supplement liquid capsules, Probiotic suspensions, Multivitamin soft gels, Herbal extract liquid capsules, Liquid antibiotics, Omega-3 capsules, Fish oil capsules, Cbd oil capsules
- Steps before
- Material preparation, Mixing, Formulation adjustment
- Steps after
- Nitrogen purging, Capsule sealing, Packing, Quality inspection
- Input ingredients
- free-flowing liquids, pastes, suspensions, thixotropics, hot-melts, liquid formulations, pellets, tablets, micro-tablets, capsules, soft gels
- Output ingredients
- filled two-piece hard capsules, ACGcaps™ GL, ACGcaps™ HL, liquid-filled capsules, nitrogen-inert gas purged capsules, oxygen-sensitive formulation capsules
- Market info
- ACG World is known for manufacturing capsules and capsule filling machines, providing integrated pharmaceutical solutions with a strong reputation for innovation, quality, and comprehensive service offerings in the pharmaceutical manufacturing industry.
- Maximum speed
- 70, 000 capsules/hr
- Capsule size
- 00 - 4
- Viscosity range
- 100 to 40, 000 cP
- Output range
- 20, 000 to 70, 000 capsules/hr
- Automation level
- Fully automatic
- Batch vs. continuous operation
- Batch
- Cleaning method
- CIP / Manual
- CIP/SIP
- CIP available
- Viscosity handling capability
- 100 to 40, 000 cP
- Capsule size
- 00 - 4
- Maximum speed
- 70, 000 capsules/hr
- Control panel type
- HMI with touch screen
- Integration possibilities
- SCADA / PLC integration
- Customization of output rate
- 20, 000 to 70, 000 capsules/hr
- Capsule size flexibility
- Capsule sizes 00 to 4