Liquid filling system for hard capsules

Easily fill two-piece hard capsules with liquids, pastes, and suspensions with precision, ensuring efficient production output and maintaining formulation integrity.

Fills Capsules with Liquids and Solids

The FLUIDOCAP F70 by ACG is a fully automatic liquid capsule filling machine designed to meet the rigorous demands of pharmaceutical and nutraceutical production. Capable of filling between 20,000 to 70,000 capsules per hour, it accommodates a wide range of viscosities from 100 to 40,000 cP, handling liquids, pastes, suspensions, and hot-melts with precision. Its versatility extends to filling pellets, tablets, micro-tablets, and combinations with inert gas purging to protect oxygen-sensitive formulations. This machine addresses the challenge of minimizing waste with its ‘no-capsule-no-fill’ sensors and supports a diverse range of end-products, including Omega-3, Coenzyme Q10, and probiotic capsules. Integrating seamlessly into processing and final conditioning operations, the FLUIDOCAP F70 ensures high-speed, reliable production within both pharmaceutical and nutraceutical facilities.

Benefits

  • Increases production efficiency with up to 70,000 capsules per hour.
  • Minimizes waste through 'no-capsule-no-fill' technology.
  • Expands product range with versatile filling of liquids, solids, and combinations.
  • Preserves sensitive formulations with nitrogen/inert gas purging.
  • Simplifies operation and reduces labor with fully automated processing.

General


Applications
Vitamins,Supplements,Liquid formulations,Nutraceuticals,Pharmaceuticals
End products
Vitamin d3 liquid capsules,Coenzyme q10 capsules,Mineral supplement liquid capsules,Probiotic suspensions,Multivitamin soft gels,Herbal extract liquid capsules,Liquid antibiotics,Omega-3 capsules,Fish oil capsules,Cbd oil capsules
Steps before
Material preparation,Mixing,Formulation adjustment
Steps after
Nitrogen purging,Capsule sealing,Packing,Quality inspection
Input ingredients
free-flowing liquids,pastes,suspensions,thixotropics,hot-melts,liquid formulations,pellets,tablets,micro-tablets,capsules,soft gels
Output ingredients
filled two-piece hard capsules,ACGcaps™ GL,ACGcaps™ HL,liquid-filled capsules,nitrogen-inert gas purged capsules,oxygen-sensitive formulation capsules
Market info
ACG World is known for manufacturing capsules and capsule filling machines, providing integrated pharmaceutical solutions with a strong reputation for innovation, quality, and comprehensive service offerings in the pharmaceutical manufacturing industry.

Technical Specifications


Maximum speed
70,000 capsules/hr
Capsule size
00 - 4
Viscosity range
100 to 40,000 cP
Output range
20,000 to 70,000 capsules/hr

Operating Characteristics


Automation level
Fully automatic
Batch vs. continuous operation
Batch
Cleaning method
CIP / Manual
CIP/SIP
CIP available

Material Compatibility


Viscosity handling capability
100 to 40,000 cP

Physical Characteristics


Capsule size
00 - 4
Maximum speed
70,000 capsules/hr

Custom Options


Control panel type
HMI with touch screen
Integration possibilities
SCADA / PLC integration
Customization of output rate
20,000 to 70,000 capsules/hr
Capsule size flexibility
Capsule sizes 00 to 4