Dosing system for bakery and convenience food

Achieve precise dosing and filling of liquids and slurries with this versatile system designed for high-speed production environments, ensuring consistent portion control across a range of food and pharmaceutical applications.

Doses and Fills Diverse Food and Pharma Products

The Turbo D250 Special Dosing Machine by Sismatec revolutionizes dosing and filling processes across a range of food and pharmaceutical applications. This automated machine features a double product cylinder for increased dosing capacity and high flexibility with exchangeable GP dosing heads, accommodating four GP2 or GP4 dosing heads. It seamlessly fits into operations involving liquid, slurry, and semi-solid products, such as fruit smoothies and protein bars, by maintaining product consistency with a pneumatic mixer in the hopper.

This machine handles portion sizes from 19ml to 1363ml with effortless adjustment via rear setting wheels and operates at speeds of up to 68 cycles per minute. The Turbo D250 integrates fully into production lines with a programmable PLC and servo drive for storing and switching recipes, ensuring ease in handling varied product demands.

Energy efficiency is supported by options including pneumatic and servo-driven versions, while maintenance is simplified via tool-free cleaning and quick dismantling, further enhanced by stainless steel construction. The Turbo D250 is equipped with a booster pump and high-low detection for automatic hopper filling, catering to challenging products with an optional force feed screw for viscous materials. Specially designed kickers and decorating heads are also available, amplifying its versatility for industries like bakery and dairy, all backed by Sismatec’s extensive engineering support.

Benefits

  • Increases dosing efficiency with flexible, exchangeable dosing heads.
  • Enhances product consistency through automated pneumatic mixing.
  • Saves time with quick, tool-free cleaning and maintenance.
  • Streamlines operations with PLC programmability for recipe management.
  • Adapts to varying production needs with adjustable portion sizes and high-speed operation.

General


Applications
Convenience foods,Dairy and cheese,Meat,Fish,Vegetarian products,Agf (fruits and vegetables),Pharmacy,Bread and pastry,Game and poultry
End products
Chicken nuggets,Baguettes,Fish fillets,Fruit smoothies,Cheese spreads,Nutraceutical capsules,Plant-based burgers,Yogurt parfaits,Meat patties,Croissants,Ready-to-eat meals,Protein bars,Sausage filling,Vegetable soups
Steps before
Grinding,Mixing,Chopping,Blending
Steps after
Packaging,Traysealing,Weighing,Flowpacking
Input ingredients
bakeries ingredients,convenience food,viscous products,dairy products,cheese,meat,poultry,game,fish,pharmaceutical items
Output ingredients
dosed products,filled products,decorated cakes,decorated desserts,decorated mashed potatoes,packaged food items,portioned food,food in serving sizes from 19 ml to 1363 ml
Market info
Sismatec is known for manufacturing high-quality engineered-to-order equipment for various industries, with a strong reputation for innovation, custom solutions, and reliable performance tailored to specific industrial needs. They excel in providing unique, customized machinery and system integration.

Technical Specifications


Automation
Fully automated control system
Dosing Range
19 ml to 1363 ml per cylinder
Capacity
Multiple cylinders,up to 3
Mixing Method
Pneumatic mixer in product hopper
Cycling Speed
Maximum 68 cycles per minute
Cleaning Ease
Quick dismantling/assembly
Material
Stainless steel
Control System
PLC system
Ejectors and Product Cylinders
Multiple ejectors available
High-Low Detection System
With booster pump
Pneumatic and Servo Versions
Both available
Product Consistency Maintenance
Pneumatic mixer

Operating Characteristics


Automation level
Fully automated control system
Batch vs. continuous operation
Inline Continuous
Cleaning method
Quick dismantling/assembly
Changeover time
Very quick
Energy efficiency
Efficiency improving
Air incorporation control
Pneumatic mixer in product hopper

Material Compatibility


Cleanability
Easy cleaning with minimal parts
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Viscosity
Thick/Thin
Multi-product dosing
Yes,with multiple cylinders
Product type
Liquid / Semi-liquid

Physical Characteristics


Machine footprint
Compact
Product hopper size
36 liters
Material
Stainless steel
Control panel type
PLC-controlled
Discharge method
Pneumatic mixer

Custom Options


Control panel type
Fully automated control system
Integration possibilities
Programmable PLC system
Discharge method
Tool-free cleaning and changing
Dosing head exchangeability
GP dosing heads (e.g. GP2,GP4)