Aseptic liquid dosing system
Ensure precise, sterile dosing of aseptic liquid products, enhancing product integrity and extending shelf life in your beverage, food, or pharmaceutical production line.
Sterilizes, Doses, and Fills Aseptic Liquids
The VARI-DOS-ASEPT from GEA is an aseptic dosing and filling system specially designed for industries that require sterile processing environments, such as food, beverage, and pharmaceuticals. This system excels in precision dosing using aseptic containers, typically employed in pharmaceutical settings, ensuring product integrity from start to finish. It connects seamlessly to an aseptic filling line via a unique multi-function port valve, allowing for automatic sterilization at over 125°C. After sterilization, the system cools to below 50°C using sterile compressed air, maintaining optimal temperatures for product safety. With a filling capacity of 6–12m³/h and compatibility with bag sizes of 5 and 10 kg, it efficiently adapts to various product types, from fruit juices and dairy products to liquid medications and nutritional supplements. This PLC-controlled system allows for continuous operation, integrating smoothly into existing production lines with minimal disruption. Crafted for durability, it offers long-term reliability and meets industry standards for safety and quality. Configurable options are available to suit specific production needs, supported by GEA’s extensive engineering expertise and service infrastructure.
Benefits
- Ensures product safety by maintaining aseptic conditions throughout processing.
- Minimizes contamination risk with automatic in-line sterilization.
- Optimizes resource use with efficient material handling and dosing capacity.
- Integrates seamlessly into existing production lines for continuous operation.
- Supports a wide range of products, enhancing production flexibility.
- Applications
- Food,Beverages,Healthcare products,Liquids,Dairy products,Aseptic liquid products,Pharmaceuticals
- End products
- Cream,Coffee drinks,Tea beverages,Nutritional supplements,Milk,Liquid medications,Liquid food supplements,Yogurt,Fruit juices,Probiotics
- Steps before
- Sterilization,Container Preparation,Product Transfer
- Steps after
- Cooling,Filling,Packaging
- Input ingredients
- aseptic liquid products,pharmaceutical bag,hose,sterilized needle
- Output ingredients
- dosed aseptic liquid products
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Filling capacity
- 6–12 m³/h
- Bag sizes
- 5 and 10 kg
- Sterilization temperature
- >125 °C
- Cooling temperature
- <50 °C
- Automation level
- Automatic sterilization
- Batch vs. continuous operation
- Continuous
- Cleaning method
- Sterilization with steam
- Filling capacity
- 6 – 12m³/h
- Sterilization temperature
- More than 125 °C
- Cooling temperature
- Less than 50 °C
- Aseptic container type
- Pharmaceutical bag
- Discharge method
- Aseptic multi-function port valve
- Bag size
- 5 and 10 kg
- Batch size
- 5 kg / 10 kg
- Aseptic port valve integration
- Automatic sterilization system
- Dosing station filling capacity
- 6–12 m³/h