High throughput capsule filling system
Achieve precise, high-speed capsule filling with versatility, ensuring product integrity for single-serve beverage formats.
Fills and Packages Beverage Capsules
The CR-4P EVOLUTION from Opem is an efficient capsule filling system designed to meet the demands of coffee and beverage manufacturers. Its linear system works with four lanes, enhancing speed and accuracy for high-volume single-serve production. This system integrates seamlessly into continuous operations, using an empty capsules feeding system with random feeding and a denester for stacked capsules. The screw dispensers are driven by a brushless servo motor, ensuring precise filling with an accuracy of ±0.2g. Capable of producing up to 320 capsules per minute, this system caters to espresso coffee, tea, hot chocolate, and Nespresso-compatible capsules.
Equipped with feedback-adjusted dispensers, four in-line weight controls, and rejection of out-of-tolerance capsules, the CR-4P EVOLUTION ensures quality assurance at high speeds. Automation features include two integrated packaging machines for capsules in single and/or double bags, with inert gas injection to maintain freshness. Ideal for food, beverage, and packaging industries, this equipment offers configuration flexibility and engineering support for seamless integration into existing production lines. Built with durable materials, it supports efficient energy use while maintaining the highest standards of processing and packaging.
Benefits
- Increases production efficiency by filling up to 320 capsules per minute.
- Ensures product consistency and quality with precise filling accuracy.
- Minimizes waste with automatic rejection of out-of-tolerance capsules.
- Enhances freshness of products through inert gas-injected packaging.
- Integrates easily into existing lines to streamline operations and reduce setup times.
- Applications
- Packaging systems for capsules,Capsules filling systems,Beverage capsules,Coffee capsules
- End products
- Espresso coffee capsules,Hot chocolate capsules,Dolce gusto-compatible capsules,Double-layered coffee bags,Tea capsules,Lavazza-compatible capsules,Single-serve beverage capsules,Nespresso-compatible capsules,Coffee pods in inert gas-injected packaging,Keurig-compatible capsules
- Steps before
- Purification,Drying,Emulsification,Grinding
- Steps after
- Packaging,Inert Gas Injection,Weight Control,Rejection of Out-of-Tolerance Capsules
- Input ingredients
- empty capsules,inert gas
- Output ingredients
- filled capsules,packaged capsules,single bag,double bag
- Market info
- Opem specializes in designing and manufacturing customized packaging machinery, particularly for the food and beverage industries. They are known for their innovative, high-quality, engineered-to-order systems that emphasize advanced technology and precision.
- Filling speed
- up to 320 capsules / minute
- Filling accuracy
- ± 0.2g
- Automation
- Brushless servo motor
- Waste management
- Rejection of out-of-tolerance capsules
- Packaging method
- Single and/or double bag with inert gas injection
- Working Mechanism
- Linear capsule filling system with four lanes
- Integrated Steps
- Denester for stacked capsules,screw dispensers driven by brushless servo motor
- Automation Level
- Feedback adjustment of dispenser and rejection of out-of-tolerance capsules
- Batch vs. Continuous Operation
- Continuous
- Cleaning Method
- Feedback adjustment for precise operation
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Capsule filler type
- Automatic
- Discharge method
- Random feeding
- Feed method
- Denester for stacked capsules
- Screw dispensers
- Brushless servo motor driven
- Dispenser type
- Brushless servo motor
- Packaging type
- Single and/or double bag with inert gas injection