Continuous sugar dissolver for beverage and food production
Efficiently dissolve crystalline sugar in water up to 65°Brix, optimizing your production with reduced energy consumption and flexible plant layout options.
Dissolves and Mixes Sugar Efficiently
The Tetra Pak® Continuous Sugar Dissolver is engineered to meet the needs of beverage manufacturers, food producers, and confectionery creators who demand precision and efficiency. This system excels in dissolving crystalline sugar, achieving concentrations up to 65°Brix, with throughput options of 7,000, 15,000, and 25,000 liters per hour. It employs patented injector and radial jet mixer technology, enhancing energy efficiency by reducing dissolving temperatures by 25%. Designed for continuous and automatic operation, the dissolver integrates seamlessly into existing production lines with flexible placement options enabled by hydraulic conveying. This feature allows sugar feeding from diverse sources such as silos or hoppers, eliminating the need for costly ATEX requirements. With advanced °Brix set point control, the system maintains precise sugar concentrations in real-time, optimizing raw material use and ensuring product consistency. The unit’s ease of integration and automatic tank filling streamline operations, reducing operator intervention and downtime. Configurable for various plant layouts, the Tetra Pak® Continuous Sugar Dissolver is a reliable asset in producing high-quality still drinks, carbonated beverages, jam, ketchup, and sweetened dairy products.
Benefits
- Cuts energy expenses by 25% with reduced dissolving temperatures.
- Enhances production flexibility by integrating into any plant layout.
- Guarantees precise sugar concentration for consistent product quality.
- Minimizes operational costs with hydraulic conveying that avoids ATEX compliance overheads.
- Saves operator time and resources through continuous, automatic operation.
- Applications
- Carbonated beverages,Ketchup,Confectionary products,Jam,Still drinks,Formulated dairy products
- End products
- Strawberry jam,Hard candy,Fruit-flavored water,Cola,Sweetened yogurt,Tomato ketchup
- Steps before
- Sugar Feeding,Water Addition
- Steps after
- Packing,Beverage Production,Confectionary Processing,Dairy Product Formulation
- Input ingredients
- crystalline sugar,water
- Output ingredients
- sugar solution,still drinks,carbonated beverages,ketchup,jam,confectionary products,formulated dairy products
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Capacity
- 7,000 / 15,000 / 25,000 L/h
- Dissolving Concentration
- Up to 65°Brix
- Energy Consumption Reduction
- 25%
- Automation
- Automatic filling
- Accuracy
- Guaranteed °Brix accuracy
- Working mechanism
- Hydraulic conveying
- Integrated steps
- Continuous dissolving
- Automation level
- PLC / SCADA
- Batch vs. continuous operation
- Inline Continuous
- CIP/SIP
- CIP 121°C
- Cleaning method
- CIP
- Energy efficiency
- Reduces energy consumption by 25%
- Flexible integration and placement
- Yes
- Advanced °Brix set point control
- Maintains constant °Brix level
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Raw material compatibility
- Crystalline sugar
- Dosing precision
- Guaranteed °Brix accuracy
- Machine footprint
- Compact / Flexible layout options
- Tank shape and size
- Radial with jet mixer technology
- Discharge method
- Automatic filling to destination tank
- Control panel type
- Automated with inline measurement
- Capacity
- 7,000,15,000,25,000 litres/hour
- °Brix accuracy
- Guaranteed accurate dosing
- Control panel type
- Automated,user-friendly interface
- Integration possibilities
- Flexible integration with multiple feeding points
- Placement flexibility
- Hydraulic conveying allows independent placement
- Feeding options
- Silo / Big Bag station / Feeding hopper