Tub filling and sealing for pasty products
Experience high-speed, precision tub filling and sealing designed for pasty products, ensuring optimal hygiene and versatility with a wide dosing range.
Fills and Seals Pre-formed Tubs Efficiently
The Copparapid 6000 from IMA Group is a high-speed tub filling and sealing machine designed for the food and dairy industry. It excels in hygienically processing products like butter, margarine, and cream cheese into pre-formed tubs with precision. Operating at up to 200 tubs per minute, this machine offers an extensive dosing range from 50 to 1,000 grams, ensuring flexible production needs. Utilizing a modular design, it allows easy integration into existing lines with features like PLC control by Allen Bradley and optional CIP cleanable dosing units for efficient maintenance. The machine’s exceptional filling accuracy (s=0.5 g for Qn < 250 g) and compatibility with various tub shapes make it ideal for manufacturers seeking seamless operations and superior product quality.
Benefits
- Ensures precise product consistency with exceptional filling accuracy.
- Enhances operational efficiency by processing up to 200 tubs per minute.
- Minimizes contamination risk with modular CIP cleanable dosing units.
- Adapts to diverse product lines with a wide dosing range and tub shape compatibility.
- Simplifies integration with existing systems using PLC-controlled operation.
- Applications
- Fresh cheese,Delicatessen salads,Pasty products,Curd cheese,Butter,Margarine
- End products
- Coleslaw,Hummus,Potato salad,Whipped butter,Spreadable margarine,Greek yogurt,Cream cheese,Guacamole,Liver pâté,Salted butter,Paneer
- Steps before
- Emulsification,Dosing,Product feed from process plant
- Steps after
- Sealing,End-of-line packaging,Case packing
- Input ingredients
- pasty products,butter,margarine,fresh/curd cheese,delicatessen salads
- Output ingredients
- pre-formed tubs,filled tubs
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Speed
- Up to 200 tubs/min
- Dosing range
- 50 g – 1,000 g
- Filling accuracy
- s=0.5 g for Qn < 250 g
- Product feed
- Direct feed from the process plant,vertical hopper
- Tub shapes
- Rectangular,oval and round
- End-of-line packaging
- By downstream fully automatic case packer
- Automation
- PLC by Allen Bradley with touch screen operating panel
- Main drive
- Main servo drive with cam controlled transfer mechanisms
- Dosing system options
- CIP cleanable dosing unit,various discharge conveyor options
- Machine layout
- Modular concept,compact
- Additional options
- Date coding,laminar flow,remote access control,UVC sterilization
- Batch vs. continuous operation
- Batch / Inline Continuous
- Cleaning method
- CIP / Manual
- Automation level
- PLC-controlled
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Filling Material
- Pasty products
- Product Types
- Butter,margarine,fresh/curd cheese,delicatessen salads
- Container Type
- Pre-formed tubs
- Machine layout
- Four line machine
- Speed
- Up to 200 tubs per minute
- Filling range
- 50 to 1000 g
- Tub shapes
- Rectangular,oval,and round
- Product feed
- Direct feed from the process plant,vertical hopper
- Filling weights
- 50 to 1000 g
- Dosing systems
- Various for different product requirements
- Control panel type
- Touch screen operating panel
- Main servo drive
- Cam controlled transfer mechanisms without impact on size parts
- Individual servo-drives
- For wrapping material feed and dosing
- Retrofitting
- Complete functional modules
- CIP cleanable dosing unit
- Yes
- Date coding
- Options available
- Laminar flow
- Options available
- Discharge conveyor options
- Various available
- Remote access control
- Available
- UVC sterilization
- Available
- Machine control
- PLC by Allen Bradley
- Product feed
- Direct feed from process plant,vertical hopper
- Tub shapes
- Rectangular,oval,round