Hybrid bioprocess system for cell culture and purification

Streamline your bioprocessing operations with a versatile solution that integrates stainless steel and single-use systems, offering flexible, customized processes from media preparation to aseptic transfer.

Hybrid bioprocess system for cell culture and purification
Great for making:
Hybrid bioprocess system for cell culture and purification Cell cultures Hybrid bioprocess system for cell culture and purification Supplements Hybrid bioprocess system for cell culture and purification Biopharmaceuticals Hybrid bioprocess system for cell culture and purification Protein powder Hybrid bioprocess system for cell culture and purification Vaccines Hybrid bioprocess system for cell culture and purification Insulin Hybrid bioprocess system for cell culture and purification Monoclonal antibodies Hybrid bioprocess system for cell culture and purification Omega-3 supplements Hybrid bioprocess system for cell culture and purification Probiotics

Integrates Upstream and Downstream Bioprocessing

The Hybrid Bioprocess System from AUSTAR seamlessly integrates stainless steel and single-use technologies to enhance both upstream and downstream bioprocessing. This flexible system is tailored for pharmaceutical, biopharmaceutical, and biotechnology firms, offering comprehensive solutions for processes such as media preparation, cell culture, and purification of biologics including monoclonal antibodies, vaccines, and insulin. With customizable configurations, this system supports automatic control and validation, ensuring optimized throughput and precision. Its hybrid design leverages the robustness of stainless steel and the adaptability of single-use components, providing cost-effective and scalable solutions. The system is compatible with cGMP standards and supports clean-in-place (CIP) protocols, minimizing maintenance downtime while maintaining strict sterility. Available engineering support and project management services ensure seamless integration into existing production lines, addressing diverse operational needs with precision and reliability.

Benefits

  • Enhances production efficiency by streamlining media and buffer preparation processes.
  • Reduces overall cost with hybrid stainless steel and single-use technology integration.
  • Ensures compliance with GMP standards, maintaining product quality and regulatory adherence.
  • Customizable design adapts to specific process needs, providing operational flexibility.
  • Simplifies maintenance with integrated clean-in-place (CIP) capabilities, minimizing downtime.

General


Applications
Supplements,Nutraceuticals,Bioprocess systems,Biopharmaceuticals,Pharmaceuticals
End products
Protein powders,Vaccines,Insulin,Fermentation-based vitamins,Monoclonal antibodies,Omega-3 supplements,Probiotics
Steps before
Media Preparation,Buffer Preparation,Cell Culture,Cell Culture Medium Harvest
Steps after
Downstream Separation and Purification,Concentrate Preparation Dispensing,Sub-packing,Preparation Dispensing and Filling,Material Liquid Airtight Storage,Aseptic Transfer
Input ingredients
media preparation,buffer preparation,cell culture,cell culture medium,material liquid
Output ingredients
downstream separation and purification,concentrate preparation,dispensing and sub-packing,preparation dispensing and filling,airtight storage,aseptic transfer
Market info
Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.

Technical Specifications


System Integration
Stainless Steel,Single-use
Process Type
Upstream,Downstream
Automation
Automatic Control
Customization
Flexible,Customized Solutions
Concentrate Preparation
Dispensing,Sub-packing
Project Management
Full Lifecycle Support

Operating Characteristics


Working mechanism
Hybrid/single-use integration
Integrated steps
Media preparation,buffer preparation,cell culture,separation,concentration,dispensing
Batch vs. continuous operation
Batch
Automation level
PLC-controlled
Cleaning method
CIP / SIP
Flexibility and customization
High,according to client requirements
Aseptic transfer capability
Yes
System integration
Stainless steel and single-use
Cost efficiency
Low cost,high quality

Material Compatibility


Biological compatibility
High
Cleanability
Easy CIP/SIP
Corrosive resistance (e.g. acids)
Stainless steel/resistant liners
Abrasion resistance
Durable materials
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


System Footprint
Customizable
Material Type
Stainless Steel / Single-use (Plastic)
Tank Configuration
Vertical / Horizontal
Feed Method
Customizable
Discharge Method
Customizable
Integration Options
Upstream / Downstream
Control System
Integrated Automation

Custom Options


System Integration
Stainless steel and single-use integration
Flexibility
Customizable per client requirements
Control System
Automatic control
Process Requirements
Media and buffer preparation,cell culture,separation
Hardware Integration
Combining stainless steel and single-use systems
Consumable Customization
Flexible and high quality
Equipment Groups
Aseptic filling equipment Biological fermentation tanks Bioreactor systems Bioreactors Chromatography systems
Product Groups
Biopharmaceuticals Nutraceuticals Pharmaceuticals
Processes
Concentration Dispensing Filling Harvesting Purification Separation Storage Transfer