Hybrid bioprocess system for cell culture and purification
Streamline your bioprocessing operations with a versatile solution that integrates stainless steel and single-use systems, offering flexible, customized processes from media preparation to aseptic transfer.

Integrates Upstream and Downstream Bioprocessing
The Hybrid Bioprocess System from AUSTAR seamlessly integrates stainless steel and single-use technologies to enhance both upstream and downstream bioprocessing. This flexible system is tailored for pharmaceutical, biopharmaceutical, and biotechnology firms, offering comprehensive solutions for processes such as media preparation, cell culture, and purification of biologics including monoclonal antibodies, vaccines, and insulin. With customizable configurations, this system supports automatic control and validation, ensuring optimized throughput and precision. Its hybrid design leverages the robustness of stainless steel and the adaptability of single-use components, providing cost-effective and scalable solutions. The system is compatible with cGMP standards and supports clean-in-place (CIP) protocols, minimizing maintenance downtime while maintaining strict sterility. Available engineering support and project management services ensure seamless integration into existing production lines, addressing diverse operational needs with precision and reliability.
Benefits
- Enhances production efficiency by streamlining media and buffer preparation processes.
- Reduces overall cost with hybrid stainless steel and single-use technology integration.
- Ensures compliance with GMP standards, maintaining product quality and regulatory adherence.
- Customizable design adapts to specific process needs, providing operational flexibility.
- Simplifies maintenance with integrated clean-in-place (CIP) capabilities, minimizing downtime.
- Applications
- Supplements,Nutraceuticals,Bioprocess systems,Biopharmaceuticals,Pharmaceuticals
- End products
- Protein powders,Vaccines,Insulin,Fermentation-based vitamins,Monoclonal antibodies,Omega-3 supplements,Probiotics
- Steps before
- Media Preparation,Buffer Preparation,Cell Culture,Cell Culture Medium Harvest
- Steps after
- Downstream Separation and Purification,Concentrate Preparation Dispensing,Sub-packing,Preparation Dispensing and Filling,Material Liquid Airtight Storage,Aseptic Transfer
- Input ingredients
- media preparation,buffer preparation,cell culture,cell culture medium,material liquid
- Output ingredients
- downstream separation and purification,concentrate preparation,dispensing and sub-packing,preparation dispensing and filling,airtight storage,aseptic transfer
- Market info
- Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.
- System Integration
- Stainless Steel,Single-use
- Process Type
- Upstream,Downstream
- Automation
- Automatic Control
- Customization
- Flexible,Customized Solutions
- Concentrate Preparation
- Dispensing,Sub-packing
- Project Management
- Full Lifecycle Support
- Working mechanism
- Hybrid/single-use integration
- Integrated steps
- Media preparation,buffer preparation,cell culture,separation,concentration,dispensing
- Batch vs. continuous operation
- Batch
- Automation level
- PLC-controlled
- Cleaning method
- CIP / SIP
- Flexibility and customization
- High,according to client requirements
- Aseptic transfer capability
- Yes
- System integration
- Stainless steel and single-use
- Cost efficiency
- Low cost,high quality
- Biological compatibility
- High
- Cleanability
- Easy CIP/SIP
- Corrosive resistance (e.g. acids)
- Stainless steel/resistant liners
- Abrasion resistance
- Durable materials
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- System Footprint
- Customizable
- Material Type
- Stainless Steel / Single-use (Plastic)
- Tank Configuration
- Vertical / Horizontal
- Feed Method
- Customizable
- Discharge Method
- Customizable
- Integration Options
- Upstream / Downstream
- Control System
- Integrated Automation
- System Integration
- Stainless steel and single-use integration
- Flexibility
- Customizable per client requirements
- Control System
- Automatic control
- Process Requirements
- Media and buffer preparation,cell culture,separation
- Hardware Integration
- Combining stainless steel and single-use systems
- Consumable Customization
- Flexible and high quality